Page 3 - Introduction; NOTES
Introduction This user’s manual was prepared for YK-XS series ceiling-mount models(YK300XHS to YK1000XS) of the YAMAHA industrial robots. This user’s manual describes the safety measures, handling, adjustment and main-tenance of YK-XS series robots for correct, safe and effective use. Be sure to rea...
Page 4 - MEMO
Page 5 - CONTENTS; Replacing the Harmonic Grease
CONTENTS CHAPTER 1 Functions 1 Robot Manipulator ..................................................... 1-1 2 Robot Parameters ..................................................... 1-4 CHAPTER 2 Installation 1 Installation Base ........................................................ 2-1 2 Installati...
Page 7 - CHAPTER; Functions
CHAPTER 1 Functions 1 Robot Manipulator ................................................................. 1-1 2 Robot Parameters .................................................................. 1-4
Page 9 - Robot Manipulator
1-1 CHAPTER 1 Functions 1 Robot Manipulator YK-XS series robots are grouped into the ceiling-mount models of Fig. 1-1 andthe inverted ceiling-mount models of Fig. 1-2. Jog key movement is in the direc-tions shown in Figs. 1-1 and 1-2.Robot part names and functions are shown in Fig. 1-3 and Fig. 1-4....
Page 12 - Robot Parameters; To purchasers of this robot
1-4 CHAPTER 1 Functions 2 Robot Parameters A portion of the robot parameters for ceiling-mount models and inverted ceiling-mount models are changed from the standard specifications when shipped.The following is a description of these changed parameters and precautions youshould take when using these...
Page 13 - Robot numbers used to initialize the parameters are as follows
1-5 CHAPTER 1 Functions (3) YK300XHS X-axis Z-axis Y-axis 125.00 R-axis 175.00 Axis parameters 11. Arm length [mm] Changes Parameter Axis settings Note that the model name “YK350X” is shown on the nameplate of the YK300XHS. Robot numbers used to initialize the parameters are as follows 2101 2102 210...
Page 15 - Installation
CHAPTER 2 Installation 1 Installation Base .................................................................... 2-1 2 Installation .............................................................................. 2-2 2-1 Unpacking ...........................................................................
Page 17 - Installation Base; and comply with the caution items provided.; WARNING; CAUTION; ternal view and dimensions” in Chapter 4 for how to tap the holes.
2-1 CHAPTER 2 Installation 1 Installation Base 1) Please read the description of standard robot models for the installation base and comply with the caution items provided. WARNING The ceiling-mount robot models are hung from the ceiling so a dangerous situ-ation can occur if the robot support secti...
Page 18 - Unpacking
2-2 CHAPTER 2 Installation 2 Installation 2-1 Unpacking WARNING The robot and controller are heavy. Take sufficient care not to drop them duringmoving or unpacking as this may damage the equipment or cause bodily injury. ! CAUTION When moving the robot or controller by equipment such as a folk-lift ...
Page 19 - Checking the product
2-3 CHAPTER 2 Installation 2-2 Checking the product After unpacking, check the product configuration and conditions.The illustration below shows typical configurations for YK500XS to YK1000XSceiling-mount and inverted ceiling-mount models, which are different from stand-ard models. ! CAUTION If ther...
Page 20 - Moving the robot
2-4 CHAPTER 2 Installation 2-3 Moving the robot WARNING Serious injury may occur if the robot falls and pins someone under it.• Do not allow any part of your body to enter the area beneath the robot during work. • Always wear a helmet, safety shoes and gloves during work. To check the mass of each r...
Page 21 - Moving the ceiling-mount robot
2-5 CHAPTER 2 Installation 2-3-2 Moving the YK500XS, YK600XS, YK700XS, YK800XS, YK1000XS WARNING Serious injury may occur if the robot falls and pins someone under it.• Check that there are no cracks and corrosion on the eyebolt installation. If found, do not use eyebolts to move the robot. • Insert...
Page 24 - vibrations and shocks, slowly move to the installation base.
2-8 CHAPTER 2 Installation (2) When using the hand forklift (See Fig. 2-5) 1) Remove the X- and Y-axis under covers and install the robot carrying jigs. 2) Set the X- and Y-axis arms straight (See Fig. 2-5). If the robot is in the shipped state, remove the spline from the arm clamping stay, and set ...
Page 26 - Moving the inverted ceiling-mount robot; (Bolt tightening torque is the same as the standard model robots.)
2-10 CHAPTER 2 Installation 2-3-2-2 Moving the inverted ceiling-mount robot (1) When using eyebolts (See Fig. 2-6.) 1) Remove the X-axis and Y-axis upper covers and attach the robot carrying jigs. Remove all loads if attached to the Z-axis to set the servo free and re-lease the brake. Then fold the ...
Page 31 - Periodic Inspection
CHAPTER 3 Periodic Inspection 1 Replacing the Harmonic Grease(Inverted ceiling-mount model R-axis) ................................... 3-1 1-1 Replacement period ................................................................................... 3-1
Page 33 - Replacement period; Table 3-1 Harmonic drive speed reduction ratio
3-1 CHAPTER 3 Periodic Inspection 1 Replacing the Harmonic Grease(Inverted ceiling-mount model R-axis) Only the R-axis harmonic drive of the inverted ceiling-mount model uses harmonicgrease HC-1A. This grease must be replaced periodically. Use the guidelineexplained below to determine the appropriat...
Page 35 - Specifications
CHAPTER 4 Specifications 1 Robot Manipulator ................................................................. 4-1 1-1 Basic specifications .................................................................................... 4-1 1-1-1 Ceiling-mount model ................................................
Page 37 - Basic specifications
4-1 CHAPTER 4 Specifications 1 Robot Manipulator 1-1 Basic specifications 1-1-1 Ceiling-mount model Robot model Axis specifi- cations Motor Maximum speed Repeatability *1 Payload R-axis tolerable moment of inertia *2 User wiring User tubing Travel limit Robot cable Weight X-axis Y-axis Z-axis R-axis...
Page 40 - Inverted ceiling-mount model
4-4 CHAPTER 4 Specifications 1-1-2 Inverted ceiling-mount model Robot model Axis specifi- cations Motor Maximum speed Repeatability *1 Payload R-axis tolerable moment of inertia *2 User wiring User tubing Travel limit Robot cable Weight X-axis Y-axis Z-axis R-axis Arm length Rotation angle Arm lengt...
Page 42 - External view and dimensions
4-6 CHAPTER 4 Specifications Fig. 4-1 YK300XHS User tubing 3 ( φ 4 blue) D-sub connector for user wiring (No.1 to 10) D-sub connector for user wiring (No.1 to 10) M4 ground terminal User tubing 1 ( φ 4 black) User tubing 2 ( φ 4 red) 290 230 168 381 0 15 36 62 142 ± 2 187 150 Z-axis stroke 52 120 25...