Yamaha 1210 - Manual
This repair manual covers modifications to upgrade the suspension of Yamaha golf carts, specifically detailing the installation and alignment of the Madjax 6-inch HD A-Arm Lift Kit. The guide includes essential safety considerations–such as proper wheel alignment, operator age restrictions, and rollover prevention–to ensure safe operation after modification. It also outlines step-by-step procedures for disassembling suspension components, installing new parts like control arms, shocks, and sway bars, and adjusting camber and toe settings to optimize handling and stability. The instructions emphasize critical technical aspects like hardware retention, precise bolt sizes, and alignment verification post-installation.
Table of Contents:
- Page 1 – Kit Contents, Tools, and Safety Precautions
- Page 2 – Front Suspension Component Removal Procedure
- Page 3 – Main Suspension Assembly Installation
- Page 4 – Wheel and Axle Component Attachment
- Page 5 – Rear Suspension Disassembly and Shock Removal
- Page 6 – Rear Mounting Bracket Installation
- Page 7 – Final Kit Assembly and Handling Warnings
- Page 8 – Camber and Toe Alignment Adjustment
- Page 9 – Exploded View Diagram and Parts List
After installing this lift kit, the front wheels must be properly aligned. Failure to properly align the front
wheels may result in decreased ability to control the Golf Cart which may result in a rollover or crash.
WARNING:
• 1 Main Suspension
• 2 A-arms
• 2 Spindles
• 2 U-bolts
• 2 Shocks
• Sway Bar Bracket
• Rear Bracket
• 14mm socket
• 17mm socket
• 19mm socket
• 14mm wrench
• 17mm wrench
• 11/16 wrench
• 3/8 allen wrench
• 7/16 drill bit
• 15/16” wrench
ITEMS INCLUDED
TOOLS NEEDED
(Will fit Yamaha® Drive®)
6 inch HD A-Arm Lift Kit
Part # 16-039
U-Bolts
A-Arms
Shocks
Main Suspension Assembly
Spindles
Make sure cart is in the “OFF” position.
Place RUN/TOW switch in TOW position
and apply parking brake. Using a jack, lift
cart and place jack stands underneath
the cart on the frame.
Remove front bumper and retain.
16-018/16-019
6 inch
A-Arm Lift Kit
will fit CLUB CAR
®
DS
®
installation instructions
included:
Main Suspension Assembly
Spindles
U-Bolts
Rear Lift Blocks
A-Arms
Rear Shock Mounting Plates
WARNING:
After installing this lift kit, the front wheels must be properly aligned. Failure to properly align the front
wheels may result in decreased ability to control the Golf Cart which may result in a rollover or crash.
*Cowl removed for instructions only*
Revised May 2015
Rear Bracket
Sway Bar Bracket
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About this manual
- Brand
- Yamaha
- Model
- 1210
- Document type
- Manual
- Language(s)
- English
- Pages
- 9
- File size
- 6.5 MB
- Format
Other Manuals for Yamaha 1210
Summary
List of items included in the kit, required installation tools, safety precautions regarding wheel alignment, required safety gear, operator age restrictions, and safe driving practices.
Step-by-step guide for removing front suspension components, including engaging the parking brake, removing wheels and hubs, disconnecting steering linkage, and removing control arm bolts.
Instructions for installing suspension components, detailing removal of the control arm assembly, attachment of the main suspension assembly using U-bolts, securing to the frame, and installing upper A-arms with orientation requirements.
