Page 3 - About This Guide; Purpose; WARNING
i About This Guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the XPower Powerpack 400 Plus and XPower Powerpack 400R. The Guide provides safety guidelines, detailed planning and setup information, a...
Page 4 - References to XPower Powerpack; XPower Powerpack 400 Plus; Related Information
About This Guide ii 975-0162-01-01 References to XPower Powerpack In this guide, both the XPower Powerpack 400 Plus and the XPower Powerpack 400R (with radio and air compressor) are referred to as XPower Powerpack when the information applies to both models. However, when the information is specific...
Page 5 - Important Safety Instructions; Warnings and Cautions; CAUTION
iii Important Safety Instructions The XPower Powerpack 400 Plus and XPower Powerpack 400R generate a type of AC power similar to a normal household wall outlet. Operating the XPower Powerpack incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. Warnings an...
Page 7 - WARNING: Risk of explosion, fire or burns
Important Safety Instructions 975-0162-01-01 v WARNING: Fire hazard The jump-start feature is designed for short term operation only—less than 4 seconds. Operating the jump-start feature for more than 4 seconds may cause damage to the unit. Allow the XPower Powerpack to cool down for at least 3 minu...
Page 8 - Precautions When Working With Batteries; WARNING: Explosion and fire hazard
Important Safety Instructions vi 975-0162-01-01 Precautions When Working With Batteries 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well-ventilated. 3. Never smok...
Page 11 - Contents
ix Contents Important Safety Instructions Warnings and Cautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - iiiPrecautions When Working With Batteries - - - - - - - - - - - - - - - viPrecautions for Using Rechargeable Appliances - - - - - - - - - - viii 1 Introduction About the XPower Po...
Page 13 - Troubleshooting
975-0162-01-01 xi Obtaining a Replacement Battery - - - - - - - - - - - - - - - - - 4–7Replacing the Battery - - - - - - - - - - - - - - - - - - - - - - - - - 4–7 Replacing the Incandescent Light - - - - - - - - - - - - - - - - - - - - 4–9Replacing the External Fuse - - - - - - - - - - - - - - - - -...
Page 15 - Introduction; About the XPower Powerpack; Comprehensive Protection; Automatic overload
1-1 1 Introduction About the XPower Powerpack Easy-to-use and designed for years of reliable service, the XPower Powerpack can run many AC appliances and 12 V DC appliances whenever you need power for work or play, at home or on the road. XPower Powerpack: • Powers 115 V AC appliances • Powers 12 V ...
Page 16 - Overheating; Jump-Start Cables Safety Feature
Introduction 1-2 975-0162-01-01 Overheating The XPower Powerpack is protected from overheating. If the inverter exceeds a safe temperature, power to the AC Outlet automatically shuts off. Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possibl...
Page 17 - Features; Materials List
2-1 2 Features Chapter 2 describes the main features of the XPower Powerpack. We recommend that you familiarize yourself with these features before operating the unit. Materials List Your XPower Powerpack package includes these items: ❐ XPower Powerpack 400 Plus or XPower Powerpack 400R ❐ Owner’s Gu...
Page 18 - Front Panel Detail
Features 2-2 975-0162-01-01 XPower Powerpack Features Front Panel Detail XPower Powerpack Features Feature Description 1 DC Power Socket can: • Power 12 V DC auto, RV or marine appliances • Recharge XPower Powerpack from a 12 V outlet in a vehicle using the DC Charging Cable. 2 2 AC Outlets are stan...
Page 21 - Rear Panel Detail (XPower Powerpack 400R only)
XPower Powerpack Features 975-0162-01-01 2-5 Rear Panel Detail (XPower Powerpack 400R only) Feature Description 1 FM antenna 2 Frequency indicator light 3 Power OFF button 4 Time set button 5 Tuning dial 6 Hours set button 7 Minutes set button 8 Volume dial 9 Alarm set button 10 Alarm clock ON / OFF...
Page 23 - Air Compressor
XPower Powerpack Features 975-0162-01-01 2-7 Air Compressor Feature Description 1 ON / OFF switch turns the compressor unit on and off. 2 Pressure gauge shows the PSI (lb./in 2 ) 3 Valve connector with connector hose Nozzle Adaptor Compartment is integrated into AC charger compartment. 1 2 3
Page 24 - Left Side View
Features 2-8 975-0162-01-01 Left Side View Feature Description 1 5 W incandescent light illuminates for about 30 hours when the battery is fully charged. 2 Light ON / OFF Switch (400 Plus) Light ON / OFF /Pulse Switch (400R) 3 Jump-Start Cable Port supplies high power DC current. The cables connect ...
Page 25 - Storage Compartment
XPower Powerpack Features 975-0162-01-01 2-9 Storage Compartment XPower Powerpack 400R shown Feature Description 1 AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack. Can be stored in AC charg...
Page 26 - Accessories
Features 2-10 975-0162-01-01 Accessories Feature Description 1 Red emergency light cover stored in the rear compartment (400R only). This cover can turn the 5 W incandescent light into a red “emergency” light when placed over the existing clear lens. 2 Detachable heavy-duty jump-start cables 3 DC Ch...
Page 27 - Operation; Operating Conditions and Guidelines
3-1 3 Operation Chapter 3 explains how to operate the XPower Powerpack efficiently. This chapter covers: • Recharging the XPower Powerpack for first time use • Using the built in light • Operating AC appliances and 12 V DC appliances • Jump-starting a vehicle’s engine • Connecting to an external bat...
Page 28 - Choosing a Location; WARNING: Fire or explosion
Operation 3-2 975-0162-01-01 Choosing a Location The XPower Powerpack should be operated only in locations that meet these requirements: : WARNING: Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not operate the XPower ...
Page 29 - Using XPower Powerpack for the First Time; To recharge with the AC Charger:
Using XPower Powerpack for the First Time 975-0162-01-01 3-3 Using XPower Powerpack for the First Time n Recharging with the AC Charger Recharging with the AC Charger is a true “plug-in-and-forget” charging method. We recommend leaving the AC Charger connected when the XPower Powerpack is not in use...
Page 30 - Using the light; Operating AC Appliances; Understanding AC Appliances
Operation 3-4 975-0162-01-01 Using the light The XPower Powerpack has a built-in incandescent light which will operate for about 30 hours before the unit needs to be recharged. The XPower Powerpack 400 Plus has a two-position OFF / ON switch (located beneath the light itself). The XPower Powerpack 4...
Page 31 - Run Time on Typical AC Appliances
Operating AC Appliances 975-0162-01-01 3-5 Run Time on Typical AC Appliances Typical AC appliances that can be used on the XPower Powerpack are listed in Table 3-1. High Surge Appliances The wattage rating of AC appliances is the average power used by the appliance. Appliances such as televisions, c...
Page 32 - Trouble Appliances; Operating an AC Appliance
Operation 3-6 975-0162-01-01 Trouble Appliances t Some appliances, including the types listed below, may be damaged if they are connected to the inverter: • Electronics that modulate RF (radio frequency) signals on the AC line will not work and may be damaged. • Speed controllers found in some fans,...
Page 33 - To operate an AC appliance:
Operating AC Appliances 975-0162-01-01 3-7 To operate an AC appliance: 1. Open the protective covering on the right side of the XPower Powerpack. Turn the AC Outlet ON / OFF switch to the ON position. The switch illuminates to indicate AC power is available at the AC Outlets. 2. Plug the AC applianc...
Page 34 - Operating 12 V DC Appliances; CAUTION Equipment damage
Operation 3-8 975-0162-01-01 Operating 12 V DC Appliances The XPower Powerpack can operate 12 V DC auto, RV, marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket. CAUTION Equipment damage The DC Power Socket does not automatically...
Page 35 - To operate a 12 V DC appliance:
Operating 12 V DC Appliances 975-0162-01-01 3-9 Typical 12 V DC appliances that can be used on the XPower Powerpack are listed in Table 3-2. To operate a 12 V DC appliance: 1. Open the protective cover on the left side of the XPower Powerpack. 2. Plug the 12 V DC appliance into the DC power socket o...
Page 36 - Jump-Starting a Vehicle’s Engine
Operation 3-10 975-0162-01-01 Jump-Starting a Vehicle’s Engine You can use the XPower Powerpack to jump-start a vehicle or boat engine that has a 12 V starting battery using the supplied Jump-Start cables. To jump-start a vehicle or boat engine: 1. Turn OFF the vehicle or boat ignition and all acces...
Page 38 - Using the Air Compressor; Over-Temperature Safety Protection
Operation 3-12 975-0162-01-01 Using the Air Compressor Over-Temperature Safety Protection It is recommended that you follow the warnings and turn the compressor OFF for 10 minutes after every 10 minutes of operation. However, the XPower Powerpack is equipped with an over-temperature safety protectio...
Page 39 - Inflating Tires
Using the Air Compressor 975-0162-01-01 3-13 Inflating Tires Table 3-3 Pressure Specifications for Common Items WARNING: Risk of personal injury or damage to equipment Never leave the compressor unattended once it has switched itself off due to overheating. It will turn on again and continue inflati...
Page 40 - Inflating Small Sports Equipment
Operation 3-14 975-0162-01-01 To inflate your vehicle, motorcycle, or bicycle tires: 1. Place the valve connector securely on the tire valve stem, push it as far as possible to allow normal airflow, and close the thumb latch. If necessary, use a supplied nozzle adapter. 2. Turn the compressor on, an...
Page 41 - To inflate small sports equipment:; Using the Radio: XPower Powerpack 400R
Using the Radio: XPower Powerpack 400R 975-0162-01-01 3-15 To inflate small sports equipment: 1. Place the valve connector fully on or into the valve receptacle on the item. Go to Step 4. OR If necessary, use a supplied nozzle adaptor. 2. Choose the appropriate nozzle adaptor, insert the nozzle adap...
Page 42 - Power Draw; Connecting to an External Battery
Operation 3-16 975-0162-01-01 Power Draw The AM/FM radio on the back panel is powered by the internal battery in the XPower Powerpack 400R. When turned on, the radio draws 30 mA, allowing you to use the radio for more than one month when the XPower Powerpack 400R is fully charged. Listening to the A...
Page 43 - WARNING: Sparking and explosion
Connecting to an External Battery 975-0162-01-01 3-17 To connect the XPower Powerpack to an external battery using the jump-start cables: 1. Connect the cables to the Jump-Start Cable Port on the left side of the XPower Powerpack. 2. Connect the red positive (+) clip of the cables to the red positiv...
Page 45 - Maintenance; Battery Maintenance; WARNING: Shock hazard
4-1 4 Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your XPower Powerpack operating properly. Occasionally clean the exterior of the unit with...
Page 46 - Recharging the XPower Powerpack Battery; Recharging with the AC Charger
Maintenance 4-2 975-0162-01-01 Recharging the XPower Powerpack Battery To check the battery’s charge level, press the Display Function button. You can recharge the battery using: • the fully automatic “plug-in-and-forget” AC Charger. • the DC Charging Cable to recharge from your vehicle as you drive...
Page 47 - Recharging with the DC Charging Cable
Recharging the XPower Powerpack Battery 975-0162-01-01 4-3 To recharge with the AC Charger: 1. Disconnect any 12 V DC appliance and turn the light switch to OFF . 2. Turn the AC Outlet ON / OFF switch to OFF . 3. Plug the AC Charger into a standard AC wall outlet. 4. Insert the AC Charger cable end ...
Page 48 - WARNING: Fire and explosion hazard
Maintenance 4-4 975-0162-01-01 To recharge the XPower Powerpack while you drive using the DC Charging Cable: 1. While the vehicle engine is running, plug one end of the DC Charging Cable into the DC Power Socket of the XPower Powerpack. 2. Plug the opposite end of the DC Charging Cable into the vehi...
Page 50 - Recharging From a Solar Panel; To recharge with a solar panel:; Replacing the Internal Battery; Battery Life
Maintenance 4-6 975-0162-01-01 Recharging From a Solar Panel Small, unregulated 12 V solar panels rated to produce a maximum of 2.5 A (or 30 W) can be used to charge the XPower Powerpack through the Charger Input Socket. You will need to purchase a standard 5.5 mm OD × 2.5 mm (0.217" × 0.10"...
Page 51 - Obtaining a Replacement Battery; WARNING: Shock or electrical hazard
Replacing the Internal Battery 975-0162-01-01 4-7 Obtaining a Replacement Battery Replacement batteries are available from stores that specialize in and have a selection of lead acid, AGM (Absorbed Glass Mat) batteries. Refer to Table 4-1 for a listing of batteries approved for use with the XPower P...
Page 52 - To replace the battery:
Maintenance 4-8 975-0162-01-01 • Turn off the AC Outlet ON / OFF switch and turn off the light switch. • Remove the jump-start cables. To replace the battery: 1. Place the XPower Powerpack upright on a stable, level surface. 2. On the XPower Powerpack, unscrew the four fasteners on the battery cover...
Page 53 - Replacing the Incandescent Light
Replacing the Incandescent Light 975-0162-01-01 4-9 5. Securely fasten the bolt and washer that holds the red positive (+) cable to the positive (+) battery terminal and the black negative (–) cable to the negative (–) battery terminal. 6. Do not overtighten the bolt. Consult the battery manufacture...
Page 54 - Replacing the External Fuse
Maintenance 4-10 975-0162-01-01 Replacing the External Fuse The replacement fuse must be rated at 250 A, 32 V DC. See page 2–9 for a diagram. To replace the external fuse: 1. Remove the fuse cover. 2. Unscrew the two bolts on the fuse. 3. Replace the fuse. Ensure that the replacement fuse is rated a...
Page 55 - Common Problems; Buzz in Audio Equipment
5-1 5 Troubleshooting Troubleshooting will help you identify the common problems than can occur with the XPower Powerpack. Read this chapter before calling Customer Service. If you cannot solve the problem with the XPower Powerpack, record the information asked for on “Information About Your System”...
Page 56 - Troubleshooting Reference; WARNING: Electric shock hazard
Troubleshooting 5-2 975-0162-01-01 • Try a different TV. Different models vary considerably in their susceptibility to interference. Troubleshooting Reference WARNING: Electric shock hazard Do not remove the cover of the XPower Powerpack or disassemble the XPower Powerpack except to replace the inte...
Page 61 - Specifications; Electrical Specifications
A-1 A Specifications Electrical Specifications \ 12 V DC Section Internal battery type sealed, AGM (Absorbed Glass Mat) lead acid Internal battery voltage (nominal) 12 V DC Internal battery capacity (minimum) 20 Ah Internal battery CCA rating 200 CCA DC Power Socket (maximum continuous load) 12 A wi...
Page 63 - Physical Specifications
Physical Specifications 975-0162-01-01 A-3 Physical Specifications Air Compressor Pressure 250 PSI (lb./in 2 ) Radio (XPower Powerpack 400R only) AM Frequency 526–1606 KHz FM Frequency 87-105 MHz Accessories Jump-start cables (replacement part # 449-0207-01-01) 24" (0.61 m), 4 AWG wire with blac...
Page 66 - Warranty; What does this warranty cover?; What will Xantrex do?
B-2 Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Powerpack 400 Plus and XPower Powerpack 400R. This warranty lasts for a Warranty Period of 6 months from the da...
Page 67 - What does this warranty not cover?
B-3 In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex. Proof of purchase may be in any one of the following forms:• The dated purchase receipt from the original purchase...
Page 68 - Disclaimer; Product
B-4 Disclaimer Product THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATU...
Page 69 - Warning: Limitations On Use; Return Material Authorization Policy
B-5 Warning: Limitations On Use Please refer to your product manual for limitations on uses of the product. SPECIFICALLY, PLEASE NOTE THAT THE XPower Powerpack 400 Plus and XPower Powerpack 400R SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WITHOUT...
Page 70 - Return Procedure
B-6 Return Procedure 1. Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging. 2. Include ...
Page 71 - Out of Warranty Service
B-7 Out of Warranty Service If the warranty period for your XPower Powerpack 400 Plus and XPower Powerpack 400R has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your inverte...
Page 72 - Information About Your System
Warranty and Product Information B-8 975-0162-01-01 Information About Your System As soon as you open your XPower Powerpack 400 Plus and XPower Powerpack 400R package, record the following information and be sure to keep your proof of purchase. If you need to contact Customer Service, please record ...