Page 2 - MACHINE DATA LOG/OVERVIEW; OVERVIEW
MACHINE DATA LOG/OVERVIEW 86302100 CLIPPER DUO 10/02/07 2 OVERVIEW This carpet extractor is an electrical powered, portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet agitates the wet carpet, and then extracts the soiled solution back into ...
Page 3 - TABLE OF CONTENTS; HOW TO USE THIS MANUAL
TABLE OF CONTENTS 86302100 CLIPPER DUO 10/17/08 3 Machine Data Log/Overview. ............................... 2 Table Of Contents ................................................ 3 HOW TO USE THIS MANUAL How To Use This Manual. .................................... 1-1 SAFETY Important Safety Instruct...
Page 4 - REF –
HOW TO USE THIS MANUAL 86302100 CLIPPER DUO 06/06/08 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts ...
Page 5 - SAFETY; IMPORTANT SAFETY INSTRUCTIONS; When using an electrical appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
SAFETY 86302100 CLIPPER DUO 10/02/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shoc...
Page 6 - HAZARD INTENSITY LEVEL; CAUTION; WARNING
SAFETY 86302100 CLIPPER DUO 10/02/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determ...
Page 7 - GROUNDING INSTRUCTIONS:
SAFETY 86302100 CLIPPER DUO 10/02/07 2-3 GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages a...
Page 8 - SAFETY LABEL LOCATION
SAFETY 86302100 CLIPPER DUO 06/06/08 2-4 SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. PRV NO 500009 PART NUMBER 86242230 WARNING LABEL WARNING LABEL PART NUMBER 86310500 EXPLOSION ...
Page 9 - OPERATIONS; ITEM DIMENSION/CAPACITY
OPERATIONS 8630210 0 CLIPPER DUO 10/02/07 3-1 TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Construction Steel chassis with rotationally molded polyethylene tanks Vacuum Motor Three stage, bypass, 1.5 hp (1,119 watts), 100 cfm (2.8m³/min), 120” (3050 mm) waterlift Solution Pump 100 psi (7 bar) – ...
Page 10 - TECHNICAL SPECIFICATIONS; ITEM MEASURE
OPERATIONS 8630210 CLIPPER DUO 05/08/08 3-2 WIDTH HEIGHT LENGTH TECHNICAL SPECIFICATIONS ITEM MEASURE Height 43 inches (1092 mm) Length 40.5 inches (1029 mm) Width 22 inches (559 mm) Width of scrub path 16 inches (406 mm) The sound pressure level at the operator’s ear was measured to be 73.7 dBA. Th...
Page 11 - HOW THIS MACHINE WORKS
OPERATIONS 86302100 CLIPPER DUO 05/08/08 3-3 HOW THIS MACHINE WORKS This carpet extractor is an electrical powered, portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet agitates the wet carpet, and then extracts the soiled solution back into...
Page 12 - OPERATIONS-COMPONENTS
OPERATIONS-COMPONENTS 86302100 CLIPPER DUO 10/02/07 3-4 1. Control Panel 2. Recovery Dome 3. Recovery Drain Hose 4. Recovery Tank 5. Scrub Deck 6. Solution Fill Cover 7. Solution Drain Hose 8. Solution Tank 9. Vacuum Shoe 1 2 8 6 4 5 9 3 7
Page 14 - OPERATIONS-FILLING THE SOLUTION TANK; STEP 1; CHEMICALS
REMOVE SOLUTION FILL COVER OPERATIONS-FILLING THE SOLUTION TANK 86302100 CLIPPER DUO 10/02/07 3-6 ADD CLEANING CHEMICAL PER CHEMICAL LABELING REPLACE SOLUTION FILL COVER FILL LINE STEP 1 STEP 2 STEP 3 STEP 4 OR ADD WATER 10 Gal.(38 Lt) Do not put defoamer, solvents, spotter or prespray chemicals in ...
Page 15 - OPERATIONS-PRE RUN SETUP
OPERATIONS-PRE RUN SETUP 86302100 CLIPPER DUO 10/02/07 3-7 STEP 1 STEP 2 STEP 3 STEP 4 Remove electrical cord and literature from recovery tank. Fill solution tank (see filling instructions). Plug cord into grounded outlet. NOTE: Be sure do m e is seated on recovery tank, and float shut- off is inst...
Page 16 - STEP 5
OPERATIONS-PRE RUN SETUP 86302100 CLIPPER DUO 10/02/07 3-8 STEP 5 STEP 6 Lower machine to floor. Select continuous setting to start solution spray or select intermittent setting to enable use of trigger switches to start solution spray. The intermittent setting requires the operator to hold any one ...
Page 17 - OPERATIONS-OPERATING THE MACHINE
OPERATIONS-OPERATING THE MACHINE 86302100 CLIPPER DUO 10/02/07 3-9 STEP 1 STEP 4 STEP 2 1 ft. (30 cm) STEP 3 1 in. (25mm) 1 2 1. This machine can be operated in either direction. For smaller areas operate the machine by pulling rearward. 2. For larger unobstructed areas, flip the handle and use the ...
Page 18 - ALTERNATE CLEANING PATH; shut down the machine
OPERATIONS-OPERATING THE MACHINE 86302100 CLIPPER DUO 10/02/07 3-10 ALTERNATE CLEANING PATH SHUT DOWN STEP 5 STEP 6 SOLUTION INTAKE VACUUM INTAKE OFF POSITION CENTER Start at wall closest to power outlet. For large areas flip handle and operate machine in parallel passes, overlapping brush path. Cle...
Page 19 - STEP 7
OPERATIONS-OPERATING THE MACHINE 86302100 CLIPPER DUO 10/02/07 3-11 STEP 7 RECOVERYDRAIN HOSE SOLUTIONDRAIN HOSE To speed drying, use a Windblower ™ fan. Empty recovery tank by releasing recovery drain hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after ea...
Page 20 - OPERATIONS-USING THE HAND TOOL; STEP 3; STEP 2
OPERATIONS-USING THE HAND TOOL 86302100 CLIPPER DUO 10/02/07 3-12 STEP 3 HAND TOOL POSITION SOLUTION QUICK DISCONNECT HAND TOOL CONNECTION STEP 2 STEP 1 Use only acceptable accessory tools. See Optional Accessories section. To connect solution hose pull back collar and insert over machine mounted fi...
Page 21 - MAINTENANCE-SERVICE SCHEDULE; SERVICE SCHEDULE; MAINTENANCE DAILY
MAINTENANCE-SERVICE SCHEDULE 86302100 CLIPPER DUO 10/02/07 4-1 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage * Check recovery dome and gasket for damage and cleanliness * Check brushes – should be clean with no lint or strings attached * Inspect vac shoe for block...
Page 22 - MAINTENANCE-COMPONENTS; Vacuum Motor; RIGHT
MAINTENANCE-COMPONENTS 86302100 CLIPPER DUO 10/02/07 4-2 1. Vacuum Motor 4. Interim Solution Pump 2. Solution Strainer 5. Main Solution Pump 3A. Spray Jet-Extraction 6. Float Shut-off 3B. Spray Jet-Interim 3B RIGHT LEFT BOTTOM 1 2 3A 4 5 6
Page 23 - MAINTENANCE-PERIODIC; PERIODIC MAINTENANCE
MAINTENANCE-PERIODIC 86292100 CLIPPER DUO 10/02/07 4-3 PERIODIC MAINTENANCE Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If ...
Page 24 - MAINTENANCE-CIRCUIT PROTECTION
MAINTENANCE-CIRCUIT PROTECTION 86292100 CLIPPER DUO 10/02/07 4-4 CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip. The cause should ...
Page 25 - MAINTENANCE-SCRUB DECK
MAINTENANCE-SCRUB DECK 86302100 CLIPPER DUO 10/02/07 4-5 1. Scrub Brush Motor 2. Scrub Brushes 3. Retaining Clip 4. Brush Installation Decal 1 3 4 2
Page 26 - SCRUB HEAD; SCRUB BRUSH REMOVAL
MAINTENANCE-SCRUB DECK 86302100 CLIPPER DUO 05/08/08 4-6 SCRUB HEAD The dual cylindrical scrub head is designed to scrub chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush groomed appearance. The rear brush is the stiffer brush and is intended t...
Page 27 - MAINTENANCE-VACUUM MOTOR; Vacuum Motor Carbon Brushes Replacement
MAINTENANCE-VACUUM MOTOR 86302100 CLIPPER DUO 10/02/07 4-7 ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRSVACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and ...
Page 29 - PARTS LIST
Page 30 - BRUSH DECK
Page 32 - BRUSH DECK MOTOR
Page 34 - BRUSH DECK MOUNTING
BRUSH DECK MOUNTING 86302100 CLIPPER DUO 10/17/07 5-5 1 2 3 4 5 6 7 8 19 10 11 12 2 3 15 16 17 18 4 3 2 13 3 9 14 7 20
Page 36 - CONTROL PANEL
CONTROL PANEL 86302100 CLIPPER DUO 07/09/08 5-7 25 10 18 5 20 24 25 21 22 1 2 3 4 6 7 8 11 12 13 14 15 16 17 7 9 19 19 23
Page 39 - DECAL
DECAL 86302100 CLIPPER DUO 10/17/08 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86221470 501208 1 LABEL, ACCESSORY 2 86244680 501205 1 LABEL, CLIPPER DUO 3 86004970 50990 1 LABEL, WINDSOR LOGO DOMED 4 86298670 - 1 LABEL, BRUSH INSTALL 5 86295620 - 1 LABEL, CTRL PNL CLP DUO
Page 41 - HAND TOOL
HAND TOOL 86302100 CLIPPER DUO 10/02/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200810 270-11 1 NIPPLE, 1/8 FPT QD FEM BRASS 2 86293280 - 1 HOSE, 1/4” RETRACTABLE 3 86293290 - 1 HOSE ASM, 38.1 X 711 BLK VAC 4 86293500 - 1 HANDTOOL ASM 5 86293750 - 1 RETAINER, SOLUTION HO...
Page 42 - HANDLE
HANDLE 86302100 CLIPPER DUO 10/17/08 5-13 1 3 5 9 10 2 8 6 7 4 1 1
Page 45 - HANDLE BRACKET
HANDLE BRACKET 86302100 CLIPPER DUO 10/17/08 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276800 70734 5 SCR, 10-32 X 3/8 HHMS SS 2 86279170 87093 6 WASHER, #10 X 1.0 FLAT 3 86296830 - 2 BRKT, HANDLE PIVOT 4 86296860 - 2 PLATE, HANDLE PIVOT LATCH 5 86296880 - 1 LEVER, HANDLE ...
Page 47 - HANDLE MOUNTING
HANDLE MOUNTING 86302100 CLIPPER DUO 06/06/08 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274400 70194 2 SCR, 1/4-20 X 5/8 BHCS 2 86006950 70532 6 SCR, 10-32 X 1/2 PPHMS BLK NP 3 86276490 70670 6 SCR, 5/16-18 X 5/8 HHCS SS 4 86010670 87029 6 WASHER, 5/16 FLAT SS 5 86295760 -...
Page 48 - HANDLE RELEASE LEVER
HANDLE RELEASE LEVER 86302100 CLIPPER DUO 07/09/08 5-19 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4 4
Page 51 - RECOVERY TANK
RECOVERY TANK 86302100 CLIPPER DUO 10/02/07 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86217680 28068 1 DOME, 2 HOSE 2 86218180 35370 1 GASKET, DOME 3 86003630 34351 1 FLOAT SHUT-OFF 4 86299180 - 1 TANK, RECVRY, DK GRAY (TRIMMED) 5 86297250 - 1 HOOK, WIREFORM, HANDTOOL 6 8600...
Page 53 - SOLUTION
SOLUTION 86302100 CLIPPER DUO 10/17/08 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86308240 - 1 GASKET, SOLUTION ASSY 2 86197420 31026 1 ELBOW, 3/8 NPT STREET 3 86218360 36244 2 GROMMET, 3/4 ID X 7/8 GROOVE 4 86200280 250-12 1 HOSEBARB, 3/8 MPT X 1/4 90D 5 86005640 57030 4 NUT...
Page 57 - SOLUTION TANK
SOLUTION TANK 86302100 CLIPPER DUO 10/02/07 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200820 270-11A 1 NIPPLE, 1/8FPT QD ,MALE BRASS 2 86260690 02130 1 HOSE ASM, FCT ADPTR X 60” NBRD 3 86233110 20018 1 CLAMP, 1.0” WORM GEAR 4 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT) 5 862...
Page 59 - VAC SHOE
VAC SHOE 86302100 CLIPPER DUO 10/02/07 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86225650 85087 1 VACUUM SHOE, 18" 2 86218110 35363 1 GASKET, 18” VAC SHOE OUTER 3 86218270 35380 2 GASKET, 18 “ VAC SHOE SIDE 4 86218260 35379 1 GASKET, 18” VAC SHOE CENTER 5 86223230 85089 ...
Page 61 - VAC SHOE MOUNTING
VAC SHOE MOUNTING 86302100 CLIPPER DUO 06/06/08 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86003010 27759 1 CUFF. HOSE 1.5” BLK A 2161 2 86004290 39491 1 HOSE, 1.5 BLK VAC X 45” 3 86002390 20063 1 CLAMP, 1.75” WORM GEAR X .312 4 86297470 - 1 ASM, TRAVEL LIMITER 5 86276490 706...
Page 62 - VACUUM
VACUUM 86302100 CLIPPER DUO 10/17/07 5-33 1 2 3 4 5 6
Page 66 - WIRING DIAGRAM
WIRING DIAGRAM 86302100 CLIPPER DUO 10/17/08 5-37 BL K BR N BL U RE D WH T GR N BL K BR N BL U RE D BL K BL K BL K PUMP SOL VALVE SOL PUMP VAC MOTOR ASSY BL K WH T GR N BL K BL K WH T GR N WHT RED TERMINAL STRIP TERMINAL STRIP RE D BL K BL K BLK WHT GRN SOLUTION GROUP BL K WH T GR N WHTREDBLUBLK GR ...
Page 68 - SUGGESTED SPARE PARTS
SUGGESTED SPARE PARTS 86302100 CLIPPER DUO 10/17/08 5-39 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86215250 11049 BELT, 2S 5MM HTD, 15W, 128T 86216050 12530 BRUSH, EXTRACTOR 16” 86295520 - BRUSH, EXTRACTOR 16” NATURAL 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86001980 14700 BREAKER, 15A 250...
Page 69 - SERIAL NUMBERS
SERIAL NUMBERS 86302100 CLIPPER DUO 10/17/07 5-40 REF. NO. MODEL: SERIAL # 1 10080480: 10080480000338
