Page 2 - xi; SAFETY PROCEDURES; WARNING; which is important, but not hazard related; DANGER; Danger is used to indicate the presence of a hazard which will; FRYER PRECAUTIONS AND GENERAL INFORMATION; This manual supplements the; CAUTION
xi SAFETY PROCEDURES Knowledge of proper procedures is essential to the safe operation of electrically energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols are used throughout this manual. DANGER W...
Page 4 - FEATURES and OPERATING CONTROLS
2 1. POWER SWITCH FRYER position turns ON the FRYER and energizes the UPPER ( FRYER / OFF / FILTER ) CONTROL PANEL; and, turns OFF the FILTER PUMP. Burner circuits are energized and regulate to the programmedtemperature. OFF position turns OFF the FRYER. FILTER position energizes the FILTER PUMP. 2....
Page 5 - NEVER ALLOW WATER TO GET INTO THIS SLOT.; Identifies the appliance manufacturer, model and serial; FIRE HAZARD / HOT OIL; THE HI-LIMIT THERMOSTAT IS A FIRE PROTECTION DEVICE.
3 10. SONALERT Audible alarm to signal end of a cook cycle and other programmed functions. 11. LIFT CRADLE Raises and lowers FRY BASKET. 12. FRY BASKET Sits on the LIFT CRADLE and holds product to be cooked.Raised and lowered by the LIFT CRADLE. 13. OIL FILTER RESERVOIR Holds the filter element. Hol...
Page 6 - KEEP THIS AREA CLEAR; EQUIPMENT INSTALLATION AND SET-UP; A. INITIAL INSTALLATION
FRONT VIEW BACK VIEW KEEP THIS AREA CLEAR 14. EXHAUST GAS FLUE 16. COOLING SLOT 23. DATA PLATE LIFT MOTORACCESS 23. GAS CONNECTION 22. ELECTRICAL CONNECTION UPPER CONTROL PANEL LOWER CONTROL PANEL FRONT ACCESS DOOR BURNER ASSEMBLIES GAS VALVES FRYPOT 4 EQUIPMENT INSTALLATION AND SET-UP A. INITIAL IN...
Page 7 - ELECTRICAL INSTALLATION; ELECTRICAL SHOCK HAZARD; DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG.
5 B. ELECTRICAL INSTALLATION 1. The fryer is equipped with a three-prong grounding plug (NEMA 15-5P) for your protection against shock hazard. The fryer must be plugged directly into a properly grounded three-prong receptacle (NEMA 15-5R). 2. The installation of this fryer must conform to local code...
Page 8 - BOTH; FIRE AND EXPLOSION HAZARD
6 C. GAS PLUMBING INSTALLATION AND SET-UP 1. The installation of this fryer must conform to local codes. In the absence of local codes, the installation of this fryer must conform with the National Fuel Gas Code (ANSI Z223.1).In Canada, the National Gas Installation Code (CAN/CGAB149.2) is applicabl...
Page 9 - FLAME ADJUSTMENT
D. NATURAL GAS / LP GAS (PROPANE) CONVERSION 1. This fryer is orificed at the factory for natural gas at a pressure of 3.5” of water column. The installed orifice is suitable for use at -280 to 2999 feet (-85 to 914 meters) elevation.It is the responsibility of the installer to install the factory r...
Page 10 - OPERATION; A. HEATING INSTRUCTIONS; FRYER; B. COOKING INSTRUCTIONS
8 OPERATION A. HEATING INSTRUCTIONS IMPORTANT: Never press the POWER SWITCH to FRYER unless the frypot is filled with shortening. Check shortening level marker inside the frypot for proper shortening level. NOTE: The fryer is designed to be used with LIQUID SHORTENING only. Lard and solid shortening...
Page 11 - TROUBLESHOOTING OPERATIONAL PROBLEMS; PROBLEM POSSIBLE CAUSE SOLUTION
TROUBLESHOOTING OPERATIONAL PROBLEMS NOTE: The fryer has two independent burner systems, whose only common components are in the control system (CONTROLLER, TEMPERATURE PROBE and HI-LIMIT THERMOSTAT).Troubleshooting efforts should isolate a problem to either: an individual burner system; or, to thec...
Page 12 - OIL FILTERING INSTRUCTIONS; OIL MUST BE FILTERED WHILE HOT (300oF AND HIGHER); Contact with hot oil can cause serious injury including death.
10 OIL FILTERING INSTRUCTIONS DANGER OIL MUST BE FILTERED WHILE HOT (300ºF AND HIGHER) Contact with hot oil can cause serious injury including death. Always wear protective clothing and insulated gloves when filtering the cooking oil. 1. Refer to the Installation, Operation and Maintenance Manual (p...
Page 14 - SERVICING INSTRUCTIONS; GAS DISTRIBUTION AND BURNER SYSTEM
12 SERVICING INSTRUCTIONS GAS DISTRIBUTION AND BURNER SYSTEM 8 27 43 44 6 6 14 14 35 3 5 12 12 9 7 9 7 6 0 6 0 11 11 9 2 92 9 2 92 61 61 4 2 42 90 90 46 4 6 93 4 5 4 5 62 8 7 6 3 63 a a
Page 15 - ITEM DESCRIPTION; COMBINATION GAS VALVE
13 ITEM DESCRIPTION SERVICE PART NO. 6 WASHER, ORIFICE 8 BURNER ASSY, LEFT 500781 11 COMBINATION GAS VALVE 500784 12 TUBE, GAS 500802 14 ORIFICE, GAS BURNERNATURAL GAS, BELOW 3000 FT (2 EA, KIT) 502140 NATURAL GAS, 3000 - 5999 FT (2 EA, KIT) 502141 NATURAL GAS, 6000 - 8999 FT (2 EA, KIT) 502142 NATU...
Page 16 - BURNER ASSEMBLY INSTRUCTIONS; A. ORIFICE INSTALLATION
BURNER ASSEMBLY INSTRUCTIONS A. ORIFICE INSTALLATION 1. Slide the brass ORIFICE through the ring on the end of the BURNER, threaded end pointing out. 2. Slide the ORIFICE WASHER over the threads of the ORIFICE. 3. Screw the ORIFICE HOLDER on to the ORIFICE. Tighten the orifice holder so that the com...
Page 17 - E. BURNER INSTALLATION; Insert each BURNER TUBE through its respective mounting plate.
E. BURNER INSTALLATION 1. Insert each BURNER TUBE through its respective mounting plate. 2. CAREFULLY reach inside the unit, just above the filter pump heat shield, to guide the rear mounting tab of the burner tube into the slot in the rear mounting bracket. 3. Slide the the burner assembly over the...
Page 18 - CRADLE LIFT ASSEMBLY; CRADLE PIVOT ASSEMBLY
CRADLE LIFT ASSEMBLY ITEM DESCRIPTION SERVICE PART NO. 1 BEARING, ROLLER .75OD x .25ID (pk6) 500031 2 CRADLE PIVOT ASSEMBLY 4 ROD, LIFT 5 BASKET, FRYER 22441 34 ACTUATOR, LIFT 69812 71 CLAMP, PLASTIC 3/8” DIA. 82 YOKE, ROD LIFT 83 BASKET CRADLE LIFT ASSEMBLY 84 BUSHING, LIFT ROD 69972 J NUT, ACORN 1...
Page 20 - ELECTRICAL COMPONENTS
ITEM DESCRIPTION SERVICE PART NO. 9 IGNITION CONTROL, DIRECT SPARK 500782 10 TRANSFORMER, 120V - 240V 500783 13 PANEL, UPPER CONTROL 18 CONTROLLER, RED LED's 500830 30 THERMOWELL, HI-LIMIT 501158 31 "J" THERMOCOUPLE 501199 32 TRANSFORMER, CONTROLLER 120V - 24V 501201 68 THERMOSTAT, HI-LIMIT ...
Page 21 - ELECTRICAL COMPONENTS INSTALLATION INSTRUCTIONS; DO NOT; B. TEMPERATURE CONTROL THERMOCOUPLE; taking care to not
ELECTRICAL COMPONENTS INSTALLATION INSTRUCTIONS A. HI-LIMIT THERMOSTAT 1. Install THERMOWELL in lower threaded hole in frypot. Use hi-temperature pipe threadcompound. 2. Insert HI-LIMIT THERMOSTAT thermobulb into THERMOWELL. DO NOT use any type of pipe thread compound or tape. Thread thecompression ...
Page 22 - CHECK VALVE; FILTER PUMP ASSEMBLY
ITEM DESCRIPTION SERVICE PART NO. 33 MOTOR, FILTER PUMP 501205 36 PUMP, FILTER PUMP 501231 47 BRACKET, HEAT SHIELD 57 WASHER, FIBER 58 CONDUIT FITTING, 90º 67 ADAPTER, I/2" FPT x 15/16M FLARE 69 CHECK VALVE 66692 70 SUCTION LINE FITTING 66720 73 UNION, 3/8" NPT 74 ELBOW, 3/8" NPT 90º 75 ...
Page 23 - ASSEMBLY INSTRUCTIONS
FILTER PUMP / MOTOR ASSEMBLY INSTRUCTIONS CAUTION: New style motor is a dual voltage rated unit, and must be field wired to match the electrical service supply voltage. Motor may be shippedwired for either 230V or 125V. Verify the supply voltage and the motor voltageconfiguration. If necessary, rewi...
Page 27 - SERVICE PARTS LIST; Service Parts List AS007
SERVICE PARTS LIST IMPORTANT: Use only factory authorized service parts and replacement filters. For a complete listing of service parts for this fryer, consult Service Parts List AS007 . FRYER ACCESSORIES PART# FLAVOR SAVER OIL FILTER POWDER (45 pk) 22410 BASKET, FULL SIZE 22441 WAOC-1 MOBILE OIL D...