Weil-McLain 80 - Manual

Weil-McLain 80

Weil-McLain 80 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Hazard Definitions; Contents; Page
  • Page 3 – • Installation • Start-Up • Maintenance • Parts; Installation must comply with —; Before selecting boiler location; Before installing boiler; Provide clearance around boiler; Figure 1; Boiler foundation; Table 1
  • Page 4 – Figure 2; Figure 3; C o m b u s t i o n a n d v e n t i l a t i o n a i r
  • Page 5 – Set boiler in place; Table 2; Lifting weights
  • Page 6 – Assemble block; Install back refractory blanket; Figure 4; Figure 5
  • Page 7 – Install intermediate sections; Leave an equal amount of thread on each end; Figure 6; Table 3; Prepare remaining sections
  • Page 8 – Perform hydrostatic pressure test; Prepare boiler and test:; Steam
  • Page 9 – Install burner mounting plate on front section; Install observation port assemblies on front and back sections:; Install cleanout plates; Complete block assembly; Figure 7
  • Page 10 – Install flue collector; Figure 8; Figure 9; Flue collector assembly
  • Page 12 – Before installing flue collector
  • Page 14 – Connect water boiler piping; General water piping information:; Table 7; ASME drain valve size; Table 6; Recommended minimum pipe sizes for; Table 5; Recommended minimum pipe sizes when flow rate is
  • Page 15 – Multiple water boiler piping; Gross output
  • Page 16 – Connect steam boiler piping; General steam piping information:; Cold water fill piping; Table 8; Steam boiler pipe size for typical 2-pipe steam systems
  • Page 17 – Model 380 through 580 steam boiler piping — NOTE
  • Page 18 – Table 9; Condensate receiver capacity
  • Page 20 – Install jacket; Before installing jacket; Install jacket front and rear panels
  • Page 22 – Install jacket side panels
  • Page 27 – To pipe tankless heaters:; Pipe tankless heaters
  • Page 28 – Install water boiler controls
  • Page 29 – Install steam boiler controls
  • Page 31 – Connect breeching and venting systems; General venting information; Forced draft; Construct metal breeching:
  • Page 32 – To wire burner and boiler controls:
  • Page 33 – Make final adjustments
  • Page 34 – Dimensions and ratings; Notes
  • Page 36 – Parts
  • Page 38 – Handling ceramic fiber and fiberglass materials; REMOVAL OF COMBUSTION CHAMBER LINING OR BASE PANELS; NIOSH stated First Aid.; REMOVAL OF FIBERGLASS WOOL — OR —; NIOSH stated First Aid.; Eye: Irrigate immediately
  • Page 39 – Propane boilers — propane gas odorant; Periodically check the odorant level of your gas.
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Part No. 550-141-935/0602

B o i l e r M a n u a l

80

Water & steam boilers

for use with Gas, Light Oil, &
Gas/Light Oil – Fired Burners

This manual must only be used by a qualified heating installer/service
technician. Read all instructions before installing. Follow all instructions
in proper order. Failure to comply could result in severe personal injury,
death or substantial property damage.

• Consider piping and installation when determining boiler location.
• Any claims for damage or shortage in shipment must be filed immediately

against the transportation company by the consignee.

• This manual is for use only by your qualified heating installer/service

technician.

• Boiler and burner must be installed by a qualified service technician.
• We recommend regular service by a qualified service technician, at least

annually.

When calling or writing about the boiler— Please have the boiler model
number from the boiler rating label and the CP number from the boiler
jacket.

INSTALLER

USER

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Summary

Page 2 - Hazard Definitions; Contents; Page

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners 2 Part No. 550-141-935/0602 Hazard Definitions The following defined terms are used throughout this manual to bring attention to the presence of hazards of variousrisk levels, or to important information concerning the life of the...

Page 3 - • Installation • Start-Up • Maintenance • Parts; Installation must comply with —; Before selecting boiler location; Before installing boiler; Provide clearance around boiler; Figure 1; Boiler foundation; Table 1

• Installation • Start-Up • Maintenance • Parts 3 Part No. 550-141-935/0602 Installation must comply with — • State, prov incial and local plumbing, heating andelectrical codes. • Regulations of servicing utilities. • National codes where applicable. Before selecting boiler location 1. Check for nea...

Page 4 - Figure 2; Figure 3; C o m b u s t i o n a n d v e n t i l a t i o n a i r

Weil-McLain 80 Boiler For Gas, Light Oil, Gas/Light Oil Fired Burners 4 Part No. 550-141-935/0602 Before installing boiler (continued) 1 Figure 2 C o m b u s t i o n a n d v e n t i l a t i o n a i r openings — Boiler room below grade Figure 3 C o m b u s t i o n a n d v e n t i l a t i o n a i r op...

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