Page 2 - IMPORTANT FOR YOUR SAFETY
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -2- IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINE...
Page 3 - TABLE OF CONTENTS
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -3- TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY………………………………………. 2 INTRODUCTION…………………………………………………………… 4 GENERAL…………………………………………………………… 4 ORDERING PARTS………………………………………………… 4 FRYER CAPACITIES………………………………………………. 4 UNPACKING…………………………...
Page 4 - INTRODUCTION; GENERAL; ORDERING PARTS; FRYER CAPACITY
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -4- INTRODUCTION GENERAL Vulcan Fryers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in years of satisfactory performance. Before installing the fryer, thoroughly read t...
Page 5 - UNPACKING; PLUS®; INSTALLATION
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -5- UNPACKING This fryer was carefully inspected before leaving the factory. Upon acceptance of the shipment, the transportation company assumes full responsibility for safe delivery. Immediately after unpacking the fryer, check f...
Page 6 - Clearances; CODES AND STANDARDS; In the United States:
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -6- Clearances Minimum clearance from combustible construction: 6” (15 cm) from the sides of the fryer 6” (15 cm) from the back of the fryer The fryer may be installed on combustible floors Minimum clearance from noncombustibl...
Page 7 - ASSEMBLY; Vapor Removal from Cooking Equipment
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -7- In the commonwealth of Massachusetts all gas appliances vented through a ventilation hood or exhaust system with a damper or with a power means of exhaust shall comply with 248 CMR. In Canada: Local codes CAN/CSA-B149.1 ...
Page 8 - GAS CONNECTION; All gas supply connections and any pipe joint compound must be; Prior to lighting, check all joints in the gas supply line for leaks.
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -8- GAS CONNECTION All gas supply connections and any pipe joint compound must be resistant to the action of propane gases. The gas inlet is located on the lower rear of the fryer. Codes require that a gas shutoff valve be install...
Page 9 - The fryer must be installed with the casters provided.
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -9- When installing a quick disconnect you must also install a means for limiting the movement of the fryer. This device will prevent the gas line or quick disconnect from being strained. The restraining device should be attache...
Page 10 - LEVELING THE FRYER; Hot oil and parts can cause burns. Use care when operating,; OVER-TEMPERATURE SHUTDOWN; Do not use chlorine or sulfate/sulfide cleaners.
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -10- LEVELING THE FRYER Check the level of the fryer by placing a level on top of the fryer after gas connections have been made. Ensure that the fryer is level front-to-back and side-to-side in the final installed position. If us...
Page 11 - FILLING TANK WITH SHORTENING; Close the drain valve.; BASIC FRYING INSTRUCTION; Fry items that are the same size to ensure equal doneness.
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -11- FILLING TANK WITH SHORTENING Close the drain valve. Fill the fryer tank with liquid shortening. Shortening level should be between the min and max lines in the fryer tank. Shortening will expand when heated. Do not fi...
Page 12 - Fry Basket Capacity:; EXTENDING SHORTENING LIFE
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -12- Fry Basket Guidelines Do not overfill baskets. (See table for recommended basket capacities below) Carefully lower basket into oil. When frying doughnuts and fritters, turn product only once during frying. When cooking ...
Page 13 - Programming the Solid State Control; TURNING OFF THE FRYER
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -13- Programming the Solid State Control TURNING OFF THE FRYER 1. Turn the thermostat OFF. 2. To keep the pilot lit, turn the gas valve to “L” in Pilot. 3. To shut off all gas to the system, including the pilot, turn the gas valve...
Page 14 - Programming the Computer Control
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -14- Programming the Computer Control
Page 15 - FILTERING THE OIL; Hot oil and hot parts can cause burns. Use care when operating,; models and FILL TANK for computer models.; DRAINING THE TANK
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -15- FILTERING THE OIL Hot oil and hot parts can cause burns. Use care when operating, cleaning, and servicing the fryer. Filter shortening at least once a day. 1. Do NOT turn off the power to the fryer. Leave power on. 2. Insert ...
Page 16 - BOIL OUT PROCEDURE; . Follow the instructions on the side of the package.
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -16- 3. Direct the drain spout into the container that you want to drain the shortening into. 4. Open the drain valve. The oil will drain into the container. When the container is full or the fryer tank is empty, close the drain v...
Page 17 - CLEANING
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -17- 8. Turn OFF the power to the fryer. Drain the tank according to DRAINING THE TANK. Rinse thoroughly with clear, hot water. All traces of cleaner must be removed. Dry the tank thoroughly. 9. Close the drain valve and add short...
Page 18 - KleenScreen; Plus; ® Filtration System; Shown; GAS KleenScreen
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -18- KleenScreen Plus ® Filtration System Installation and Operational Manual for “DF” and “CF” Models GRD/CF and 2XGD/CF Models 2GR45DF Shown 2XG45DF Shown GAS KleenScreen PLUS® Models: 2GR45DF ML-136424 2GR45CF ML-136431 2GR65DF...
Page 19 - Filtering Instructions for KleenScreen; ® Fryers; General; The KleenScreen; Assembly; Filter Insert
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -19- Filtering Instructions for KleenScreen PLUS ® Fryers General The KleenScreen PLUS ® filtration system filters the oil as it is pumped back into its’ respective tank(s). Only one tank can be drained and filtered at a time. Und...
Page 20 - Filter Screen Lays
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -20- Fully assembled filter screen assembly: Fig. 2 Secure Tube with Suction Tube Clip Filter Screen Lays Flat On Bottom of Filter Pan Fig. 3 Micro-Filtration Fabric Envelope Assembly: Same Suction Tube Fabric Envelope Insert (Dif...
Page 21 - INSTRUCTIONS TO REMOVE & REPLACE KLEENSCREEN; ® FILTER ENVELOPE
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -21- INSTRUCTIONS TO REMOVE & REPLACE KLEENSCREEN PLUS ® FILTER ENVELOPE FOR ABSOLUTE FILTRATION & MAXIMUM FLOW RATE WE RECOMMEND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE (10-14 DAYS DEPENDING ON OIL USAGE). St...
Page 22 - Operation; will void your fryer warranty.
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -22- Operation Hot oil and parts can cause burns. Use care when operating, cleaning and servicing the fryer. Spilling hot frying compound can cause severe burns. Do not move fryer without draining all frying compound from the tank...
Page 23 - ® Fryers with Solid State Controls
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -23- Filtering Instructions for KleenScreen PLUS ® Fryers with Solid State Controls
Page 24 - ® Fryers with Computer Controls
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -24- Filtering Instructions for KleenScreen PLUS ® Fryers with Computer Controls
Page 25 - REMOVING EXCESS DEBRIS FROM THE SCREEN FILTER:; To start the discard operation, turn Power Switch ON.
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -25- FILTERING TIP: Open the filtering drawer approximately 1” to allow any oil in the return line to run back into the filter pan. This will take about 30 seconds to complete. Then open the drawer completely to clean filter compo...
Page 26 - Do not allow water to run through the motor / pump.
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -26- BOIL OUT PROCEDURE: Use the Boil Out By-Pass™ drain extension allowing the boil out solution to exit the fry tank without using the filtering system. Do not allow water to run through the motor / pump. Drain the boil out solu...
Page 27 - MAINTENANCE; FLUE VENT INSPECTION; PILOT OUT
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -27- MAINTENANCE Hot oil and hot parts can cause burns. Use care when operating, cleaning, and servicing the fryer. Spilling hot fryer compound can cause severe burns. Do not move fryer without draining all frying compound from th...
Page 28 - Troubleshooting Chart:
GRDF / GRCF SERIES GAS FRYERS VULCAN-HART F-31214 Rev. D (March 2008) -28- OPEN PROBE – If an open probe is detected, the heat demand is disabled and any running cooking cycles are cancelled. All operator buttons are disabled. The digital control displays the following message: “D” Solid State – OPE...