Troy-Bilt 500 series - Manual

Page 3 - SECTION 1: IMPORTANT SAFE OPERATION PRACTICES; Training; Operation

3 SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual beforeattempting to operate this machine. F...

Page 4 - Maintenance And Storage; G R A P H IC S S H E E T

4 odorless and deadly gas. 6. Do not operate machine while under the influence of alcohol or drugs. 7. Muffler and engine become hot and can cause a burn. Do not touch. 8. Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic. 9. Exercise ca...

Page 5 - SECTION 2: SETTING UP YOUR SNOW THROWER; Unpacking; Loose Parts; Before Assembly; Setting up the Snow Thrower

5 SECTION 2: SETTING UP YOUR SNOW THROWER NOTE: The snow thrower is shipped with oil and WITHOUT GASOLINE. After assembly, refer toseparate engine manual for proper fuel and engine oilrecommendations. NOTE: This Operator’s Manual covers several models, handle panels, lights and chute cranks are some...

Page 6 - Final Adjustments

6 3. One end of each chute keeper is already attached to the chute flange. Pivot the free end of the chute keeper to align it with the chute flange and push it till it snaps into position. See Figure 4. Repeat with remaining chute keepers. Figure 4 For Models with 4 Way Chute Control Box 1. Pull the...

Page 7 - Auger Control Test; Drive Control & Shift Lever; Skid Shoe

7 Auger Control Test 1. To check the adjustment of the auger control, push forward the left hand control until the rubber bumper is compressed. There should be slack in the cable. 2. Release the control. The cable should be straight. Make certain you can depress the auger control grip against the le...

Page 8 - SECTION 3: OPERATING YOUR SNOW THROWER; Know The Controls; Drive Control/ Auger Control Lock

8 1. Adjust skid shoes by loosening the four hex nuts (two on each side) and carriage bolts. Move skid shoes to desired position. 2. Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes. Retighten nuts and bolts securely. 3. Retighten the h...

Page 9 - Stopping Snow Thrower

9 IMPORTANT: Always release the drive control before changing speeds. Auger Control The auger control is located on the left handle. Squeeze the auger control to engage the augers. Release to stop the snow throwing action. The drive control must also be released in order to stop the auger. IMPORTANT...

Page 10 - Electric Starter; Warm Start; Recoil Starter; Cold Start; Frozen Recoil Starter

10 (inside the boot) is fastened securely over the metal tip on the spark plug. • Make certain both the auger control and drive control are in the disengaged (released) position. • Move throttle control up to FAST position. Insert ignition key into slot. Make sure it snaps into place. Do not attempt...

Page 12 - SECTION 4: MAINTAINING YOUR SNOW THROWER; General Recommendations

12 • If for some reason, you have to operate the snow thrower on gravel, keep the skid shoe in the highest position for maximum clearance between ground and shave plate. • Clean the snow thrower thoroughly after each use. Chute Clean-Out Tool The chute clean-out tool is conveniently fastened to the ...

Page 13 - Check Friction Wheel

13 Figure 14 Check V-Belts Follow instructions below to check the condition of the drive belts every 50 hours of operation.1. Remove the plastic belt cover on the front of the engine by removing two self-tapping screws. 2. Visually inspect for frayed, cracked, or excessively worn out belts. Replace,...

Page 14 - Replacing Shave Plate; Replacing Belt; Auger Belt

14 Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. Check these periodically and replace as necessary. Replacing Skid Shoe 1. Remove four carriage bolts and hex nuts which attach two skid shoes to the snow thrower on two sides. See Figu...

Page 15 - Drive Belt; Friction Wheel Rubber

15 9. Re-install frame cover and flip the snow thrower back to the operating position. 10. Wrap auger belt around the engine pulley.11. Re-install belt cover with self-tapping screws removed before. Drive Belt 3. * Push idler counter-clockwise and insert a Philips head screwdriver in the hole on the...

Page 16 - Adjustments; Drive Clutch; Auger Clutch

16 . Figure 23 Figure 24 9. Reassemble new friction wheel rubber to the friction wheel assembly, tightening the four screws in rotation and with equal force. See Figure 24. IMPORTANT: Assemble the rubber on the friction wheel equally for proper functioning. 10. Insert the shift arm assembly into the...

Page 18 - SECTION 7: TROUBLESHOOTING

18 SECTION 7: TROUBLESHOOTING NOTE: This section addresses minor service issues. For further details, contact an authorized service center for assistance. Problem Cause Remedy Engine fails to start. 1. Fuel tank empty, or stale fuel. 2. Blocked fuel line. 3. Choke not in ON position 4. Faulty spark ...

Page 19 - SECTION 8: TWO YEAR LIMITED WARRANTY

19 SECTION 8: TWO YEAR LIMITED WARRANTY For TWO YEARS from the date of retail purchase within Canada, MTD PRODUCTS LIMITED will, at its option, repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or workmanship. This warranty does not co...

Page 23 - NOTES