Troy-Bilt 12212 - Manual

Section 1: Safety 5 4. To reduce the chances of a firehazard, keep the engine free of grass,leaves, or excessive grease. 5. Store gasoline in a cool, well-venti-lated area, safely away from any spark-or flame-producing equipment. Storegasoline in an approved container,safely away from the reach of c...

6 Introduction Carefully follow these assembly steps tocorrectly prepare your tiller for use. It isrecommended that you read this Sectionin its entirety before beginning assembly. Inspect unit Inspect the unit and carton for damageimmediately after delivery. Contact thecarrier (trucking company) if ...

7 Section 2: Assembly 6. Screw the height adjustment handle(F) into the hole in the handlebar cross-brace, making sure that the raised keyson the washer fit into the slot on theheight adjustment bracket. Tighten theheight adjustment handle securely. Next,securely tighten the two screws in theends of...

IMPORTANT: If the handlebar height ischanged, the hole position of the ForwardClutch rod must be changed accordingly.Changing the handlebar height changesthe tension on the Forward Clutch rod –this tension must be adjusted by relocat-ing the rod in the appropriate hole in theclutch swivel plate. 4. ...

9 Section 2: Assembly STEP 6: Add Motor Oil to Engine The tiller is shipped without oil in theengine. IMPORTANT: Do not start the enginewithout first adding motor oil. Severeengine damage will result if the engine isrun without oil. 1. Refer to the separate Engine Owner’sManual for motor oil specifi...

10 Section 2: Assembly STEP 10: Check Hardware forTightness Inspect the hardware on the unit andtighten any loose screws, bolts and nuts. IMPORTANT: • This completes the assembly steps for the standard (recoil) start tiller. Be sureto read the rest of this Manual, and theseparate Engine Owner’s Manu...

11 Section 2: Assembly B. To Charge the Battery: To obtain maximum battery life, chargethe battery using the following methoduntil all cells are gassing freely. A batteryis gassing freely when the surface of theelectrolyte is covered with tiny bubbles. Be sure to follow all instructions providedby t...

Section 2: Assembly 4. Check the tightness of the uppermounting screw that secures the negativecable and starter solenoid to the batterypost. See Figure 2-20. Scrape away anypaint between the cable and the screw asthe paint can prevent a good electricalground. 5. Install one end of the clear plastic...

13 Before operating your machine, care-fully read and understand all safety,controls and operating instructions int h i s M a n u a l , t h e s e p a r a t e E n g i n eOwner’s Manual, and on the decals onthe machine. Failure to follow these instructions canresult in serious personal injury. WARNING...

14 Reverse Clutch The Reverse Clutch (C, Figure 3-1) con-trols the engagement of reverse drive tothe wheels and tines. The reversingfeature is used for maneuvering thetiller only – never engage the tines inthe ground while going in the reversedirection. To Operate the Reverse Clutch: 1. Put the Whee...

15 Section 3: Features and Controls ENGINE CONTROLS Refer to the engine manufacturer’s EngineOwner’s Manual (included in the tiller lit-erature package) to identify the controlson your engine. The following two con-trols are located on the tiller. Engine Throttle Lever The Throttle Lever (G, Figure ...

16 Figure 4-1: Location of main tiller controls. Section 4 INTRODUCTION Read this Section of the manual thor-oughly before you start the engine. Then,take the time to familiarize yourself withthe basic operation of the tiller beforeusing it in the garden. Find an open, level area and practiceusing t...

17 Section 4: Operation Starting the Engine The following steps describe how to startand stop the engine. Do not attempt toengage the tines or wheels until youhave read all of the operating instruc-tions in this Section. Also review the safety rules in Section 1: “Safety”and the tiller and engine co...

18 Section 4: Operation 4. For forward motion of the wheels andtines: (a) Pull one or both of the Forward Clutch lever “paddles” up and holdthem against the handlebars. Tostop forward motion of the wheelsand tines, release the “paddles.” (b) As the tiller moves forward, relax and let the wheels pull...

19 Section 4: Operation Tilling Tips & Techniques Let the tiller do the work • While tilling, relax and let the wheels pull the tiller along while the tines dothe digging. Walk on the side that isnot yet finished (to avoid making foot-prints in the freshly tilled soil) andlightly, but securely g...

20 Section 4: Operation Tilling Tips & Techniques Clearing the tines The tines have a self-clearing actionwhich eliminates most tangling of debrisin the tines. However, occasionally drygrass, stringy stalks or tough vines maybecome tangled. Follow these proce-dures to help avoid tangling and to ...

21 Section 4: Operation POWER COMPOSTING Power composting simply means tillingunder and burying in the soil all mannerof organic matter such as crop residues,leaves, grass clippings and cover crops.This material will decompose during thenon-growing season and add importantnatural nutrients to the so...

22 Section 5 Maintenance REQUIRED MAINTENANCE SCHEDULE Before Every Every As PROCEDURE Each 10 30 Noted Use Hours Hours Check engine oil level • And every 5 operating hours Clean engine • ▲ Check drive belt tension • ✝ Check nuts and bolts • ✝ Change engine oil • * Lubricate tiller • Service foam pr...

23 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec-t r i c s t a r t m o d e l s . F a i l u r e t o f o l l o ...

24 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec-t r i c s t a r t m o d e l s . F a i l u r e t o f o l l o ...

25 Section 5: Maintenance WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec-t r i c s t a r t m o d e l s . F a i l u r e t o f o l l o ...

27 WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec-t r i c s t a r t m o d e l s . F a i l u r e t o f o l l o w t h e s e i n s t r u...

Section 5: Maintenance 30 WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec-t r i c s t a r t m o d e l s . F a i l u r e t o f o l l o ...

32 TROUBLESHOOTING Before performing any corrections, refer to the appropriate information in this Manual, or in the Engine Owner’s Manual, for thecorrect safety precautions and operating or maintenance procedures. Contact your local authorized Engine Service Dealer forengine service. Contact your l...

33 PARTS LIST Models 12211 and 12212 HOOD, BRACKET and DEPTH REGULATOR 1 1917605 Tine Hood (Incl. hood flap and Ref.17) ............................................ 1 2 1100243 Lockwasher, 3/8.................................. 2 3 2527 Bracket–hood & depth regulator (Incl. Ref. No. 9)..............

34 PARTS LIST Models 12211 and 12212 HANDLEBAR ASSEMBLY and CONTROL LEVERS BellcrankSee Pg. 38

38 PARTS LIST Models 12211 and 12212 FORWARD IDLER ASSEMBLY 1 16 2 3 4 5 7 8 6 11 10 9 12 12 20 1 13 14 13 14 15 16 17 18 16 19 9 6 21 21 7 REF. PART No. No. DESCRIPTION QTY. REF. PART No. No. DESCRIPTION QTY. 1 1110108 Hex Locknut, 3/8-16 ........................... 2 2 9090 Idler Pulley, Forward ....

40 PARTS LIST Models 12211 and 12212 MAIN DRIVE SHAFT 1 1714 Bearing, Tapered Roller with Race .... 1 2 20718 Spur Gear .......................................... 1 3 9301 Key, 3/16 sq. x 1 ............................... 1 4 11603 Main Drive Shaft (Drive shaft is one- piece with integral, single-le...

41 Models 12211 and 12212 PARTS LIST WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES REF. PART No. No. DESCRIPTION QTY. REF. PART No. No. DESCRIPTION QTY. 1 9621 Oil Seal .............................................. 2 2 9511 Retaining Ring (heavy-duty, external) 2 3 1166-1 Shim, 1-1/64 I....

43 Models 12211 and 12212 PARTS LIST HILLER/FURROWER ATTACHMENT HILLER/FURROWER – PART #12579 (Viewed from front of tiller) 1 1900771001 Furrower Blade .................................. 1 2 1186098 Carriage Bolt, 5/16-18 x 3/4 .............. 4 3 1177548 Star Washer, External Tooth, 5/16..... 4 4 99...

44 PARTS LIST Models 12211 and 12212 ELECTRIC START ASSEMBLY 30 31

46 PARTS LIST Models 12211 and 12212 ROW MARKER ATTACHMENT ROW MARKER ATTACHMENT – PART # 12589 (Complete – Attaches to Furrower Attachment) MAIN SUPPORT/YOKE ASSEMBLY PART # 1904522001 BUMPER ATTACHMENT BUMPER ATTACHMENT – PART #12593 (Viewed from front of tiller.)

47 Models 12211 and 12212 PARTS LIST ROW MARKER ATTACHMENT & BUMPER ATTACHMENT Row Marker Attachment – Part #12589 1 1904522001 Complete Main Support & Yoke Assy.(Incl. Refs. 10, 11, 12, 13, 14, 15,16, 17 & 18) ...................................... 1 2 1594 Marker Blade ...................

1905413 Rev. A (2/00) Printed in U.S.A. © 2000 Garden Way Incorporated CUSTOMER SERVICE INFORMATION Owner Registration Card Please fill out and mail the enclosed ownerregistration card. The purpose of this card isto register each unit at the factory so that wecan provide you with warranty benefits a...