Page 3 - Building Automation System
Hardware Installation Tracker ™ Version 12 Building Automation System BMTK-SVN01D-EN February 2004 ®
Page 6 - IMPORTANT
® BMTK-SVN01D-EN NOTICE: Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully: WARNING Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation, wh...
Page 7 - Contents; Chapter 1; Chapter 3
BMTK-SVN01D-EN i Contents Chapter 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Controller components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Termination module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 9 - Overview
BMTK-SVN01D-EN 1 ® Chapter 1 Overview The Tracker building automation system (BAS) is an energy management system for small- to medium-size buildings. The Tracker BAS controls heating, ventilating, and air conditioning (HVAC) equipment. It consists of a Tracker controller (Figure 1) and an optional ...
Page 12 - Controller components
® Chapter 1 Overview 4 BMTK-SVN01D-EN Controller components The controller consists of a termination module, main module, and display module (Figure 4). Figure 4. Tracker controller components Termination module Main module Display module
Page 14 - Main module
® Chapter 1 Overview 6 BMTK-SVN01D-EN Main module The main module (Figure 6) is a housing that contains the main logic board and the Ethernet board. The main module can be “hot swapped”: it can be removed and installed without removing power from the termination module. When the main module is insta...
Page 15 - Display module
Controller components BMTK-SVN01D-EN 7 ® Display module The display module (Figure 7) is a housing that contains a printed circuit board, liquid crystal display (LCD) touch screen, and an alarm LED. The printed circuit board supports the LCD touch screen and the alarm LED. The touch screen provides ...
Page 16 - Model numbers
® Chapter 1 Overview 8 BMTK-SVN01D-EN Model numbers Each controller is identified by a model number that provides information about the controller (Figure 8). Figure 8. Model number definition Digit number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Model number B M T K 0 0 0 A A 0 A x 1 0 Digit Description 1–...
Page 17 - Tracker controller specifications
Tracker controller specifications BMTK-SVN01D-EN 9 ® Tracker controller specifications Table 1 shows the specifications for the Tracker controller. Table 1. Tracker Controller specifications Specification Description Power 24 Vac nominal (19 Vac to 30 Vac), 50/60 Hz, 1 phase 40 VA minimum, UL Class ...
Page 20 - Before installation; Verify the shipment; Store unused components until needed
® Chapter 1 Overview 12 BMTK-SVN01D-EN Before installation Before beginning to install the Tracker controller, make sure that you have all the necessary controller components and that they are undamaged. Also, take steps to protect components until they are needed. IMPORTANT Before you install the T...
Page 21 - After installation
After installation BMTK-SVN01D-EN 13 ® After installation After installing the Tracker hardware, use the post-installation checklist (Table 4) to verify that all installation procedures were completed. Table 4. Tracker controller post-installation checklist Inspect shipment upon receipt _____ Verify...
Page 22 - FCC compliance
® Chapter 1 Overview 14 BMTK-SVN01D-EN FCC compliance The Tracker controller generates, uses, and radiates radio frequency energy and if not installed and used in accordance with the instruction manual, may cause interference to radio and television reception. The Tracker controller has been tested ...
Page 23 - Chapter 2; Select a location for the controller; CAUTION; Verify location conformance to controller specifications
BMTK-SVN01D-EN 15 ® Chapter 2 Termination module mounting After unpacking and inspecting the shipment, mount the termination module. The mounting process for the termination module consists of selecting a location and mounting the module. This chapter provides information and procedures that enable ...
Page 27 - Mount the termination module
Mount the termination module BMTK-SVN01D-EN 19 ® Mount the termination module After selecting a suitable location for the Tracker controller, mount the termination module. Mounting consists of securing the termination module to a wall or a 2 in. × 4 in. recessed conduit box (mounted vertically or ho...
Page 28 - Securing the termination module to a wall; Securing the termination module to a conduit box
® Chapter 2 Termination module mounting 20 BMTK-SVN01D-EN Securing the termination module to a wall 1. Mark the location of the two mounting holes on the wall. 2. Set the termination module aside and drill mounting holes. 3. Secure the termination module to the wall with the supplied hard-ware (#10 ...
Page 29 - Installing electrical conduit
Mount the termination module BMTK-SVN01D-EN 21 ® Installing electrical conduit Use the conduit openings on the top of the Tracker termination module to supply power or communication wires to the controller. If the controller is mounted on a wall, you must use electrical conduit. If the controller is...
Page 31 - Termination board wiring
BMTK-SVN01D-EN 23 ® Chapter 3 Termination board wiring After mounting the termination module, wire the termination board. The wiring process consists of wiring the termination board to 24 Vac power, inputs, outputs, and UCMs. This chapter provides information and procedures that enable you to wire t...
Page 33 - Wire 24 Vac power
Wire 24 Vac power BMTK-SVN01D-EN 25 ® Wire 24 Vac power After the termination module is mounted in the selected location, wire 24 Vac power to the termination board. Table 5 shows the specifications for power wiring. IMPORTANT The 24 Vac wire conduit may not contain input/output or communica-tion wi...
Page 34 - Wire optional inputs and outputs
® Chapter 3 Termination board wiring 26 BMTK-SVN01D-EN Wire optional inputs and outputs The Tracker controller provides input and output terminals as follows: • Input for an optional priority shutdown device • Input for an optional utility pulse meter • Input for an optional outdoor air temperature ...
Page 35 - Wire the alarm relay
Wire optional inputs and outputs BMTK-SVN01D-EN 27 ® Wire the alarm relay Wire the alarm relay to the termination board output. CAUTION Avoid Equipment Damage! Use a dedicated power transformer for this output. Failure to do so will damage the main module, if the alarm output is powered from the Tra...
Page 36 - Wire the utility pulse meter; Wire the thermistor
® Chapter 3 Termination board wiring 28 BMTK-SVN01D-EN Wire the utility pulse meter Wire the utility pulse meter to the termination board input. 1. Route input wires into the termination module through a conduit opening (Figure 12 on page 19) or the conduit box. 2. Connect the wires to the METER INP...
Page 37 - Wire the UCMs; Wire specifications
Wire the UCMs BMTK-SVN01D-EN 29 ® Wire the UCMs The Comm5 communication link connects unit control modules (UCMs) to the Tracker termination module. Each controller has one Comm5 communication link. This topic includes information and procedures for wiring a UCM to a termination module: Wire specifi...
Page 40 - UCM wiring configurations
® Chapter 3 Termination board wiring 32 BMTK-SVN01D-EN UCM wiring configurations The Tracker UCM Comm5 communication-link wiring must be installed in a daisy-chain configuration (Figure 15 on page 32 and Figure 16 on page 33). Figure 15. Daisy-chain configuration for UCM communication-link wiring (p...
Page 42 - Termination resistor placement for Comm5 links
® Chapter 3 Termination board wiring 34 BMTK-SVN01D-EN Termination resistor placement for Comm5 links Install one 105 Ω resistor across the communication link terminals of the device at the beginning of the daisy chain, which is typically a Tracker controller. Then install a second 105 Ω resistor ac...
Page 45 - Wire supported UCMs
Wire the UCMs BMTK-SVN01D-EN 37 ® Wire supported UCMs Wire the supported UCMs to the Tracker termination board. When installing communication wire: • Keep the polarity consistent throughout the site. Although Comm5 is not polarity sensitive, consistency will improve serviceability. • Strip away a ma...
Page 49 - Chapter 4; Main module mounting
BMTK-SVN01D-EN 41 ® Chapter 4 Main module mounting After mounting and wiring the termination module, attach the main module to the termination module. This chapter provides information and procedures that enable you to mount the main module. 1. Verify that all wires on the termination module are sec...
Page 51 - Chapter 5; Display module mounting
BMTK-SVN01D-EN 43 ® Chapter 5 Display module mounting After mounting the main module, attach the display module to the main module. This chapter provides information and procedures that enable you to mount the display module. 1. Tilt the top of the display module about 30 degrees toward you. 2. Line...
Page 55 - Chapter 6; PC workstation wiring; Verify PC workstation specifications
BMTK-SVN01D-EN 47 ® Chapter 6 PC workstation wiring The Tracker controller connects to a PC workstation with a direct connection cable, an internal modem, or an Ethernet connection. Verify PC workstation specifications Verify that the PC conforms to the minimum specifications listed on the insert in...
Page 58 - Modem connection to PC workstation
® Chapter 6 PC workstation wiring 50 BMTK-SVN01D-EN Modem connection to PC workstation To make a modem connection between the controller and a PC workstation, you need an RJ-11 cable (standard telephone cable). 1. Connect a RJ-11 cable (standard telephone cable) into the RJ-11 port on the bottom sid...
Page 60 - Ethernet connection to PC workstation; Connecting over an existing LAN
® Chapter 6 PC workstation wiring 52 BMTK-SVN01D-EN Ethernet connection to PC workstation Connecting over an existing LAN To make an Ethernet LAN connection between the Tracker controller and a Tracker PC Workstation through an existing customer LAN, you need two CAT 5 patch cables. 1. Connect one e...
Page 61 - Connecting through a hub
Ethernet connection to PC workstation BMTK-SVN01D-EN 53 ® Connecting through a hub To make an Ethernet connection between the Tracker controller and a Tracker PC Workstation through a hub, you need two CAT 5 patch cables. 1. Connect one end of the first CAT 5 patch cable to the RJ-45 Ethernet port o...
Page 62 - Connecting with one cable
® Chapter 6 PC workstation wiring 54 BMTK-SVN01D-EN Connecting with one cable To make an Ethernet connection between the Tracker controller and a Tracker PC Workstation using one cable, you need one CAT 5 crossover cable. 1. Connect one end of the CAT 5 crossover cable to the RJ-45 Ethernet LAN port...
Page 63 - Chapter 7; Troubleshooting; Troubleshooting components; LEDs
BMTK-SVN01D-EN 55 ® Chapter 7 Troubleshooting Troubleshooting components Light-emitting diodes (LEDs) and service pin buttons are used for troubleshooting the Tracker system. LEDs The LEDs on the Tracker controller main logic board and display module show central processing unit (CPU) status and tra...
Page 67 - Symptom/action troubleshooting
Symptom/action troubleshooting BMTK-SVN01D-EN 59 ® Symptom/action troubleshooting Table 14 provides a list of symptoms that indicate a problem in the Tracker system. For each symptom, the table provides one or more actions that you can perform in an attempt to resolve the problem. Table 14. Symptom/...
Page 71 - Chapter 8; Maintenance; Cleaning the touch screen; Calibrating the touch screen
BMTK-SVN01D-EN 63 ® Chapter 8 Maintenance The only maintenance necessary for the controller is to occasionally clean and calibrate the touch screen. Cleaning the touch screen To clean the touch screen, wipe it off with a non-abrasive cloth. For more aggressive cleaning, use low-pressure compressed a...
Page 73 - Appendix A; Installation checklists; Required supplies
BMTK-SVN01D-EN 65 ® Appendix A Installation checklists Required supplies Table 15 lists the supplies required for all Tracker installations. Optional supplies Table 16 lists the supplies that may or may not be necessary, depending on the Tracker installation. Table 15. Required supplies checklist ; ...
Page 77 - Pre-installation wiring notes
Pre-installation wiring notes BMTK-SVN01D-EN 69 ® Pre-installation wiring notes The wiring for the Tracker system will have been completed prior to Tracker installation. All Tracker wiring conforms to the following guidelines: • The Tracker controller receives 24 Vac from a dedicated power circuit. ...
Page 81 - Appendix B; Declaration of Conformity
BMTK-SVN01D-EN 73 ® Appendix B Declaration of Conformity This appendix provides the Declaration of Conformity statement for the Tracker model 12, 24, and WSHP controllers. All Tracker models are currently CE certified.
Page 83 - Index; Numerics
BMTK-SVN01D-EN 75 ® Index Numerics 24 Vac power wiring, 25 A adapters for direct connection to PC, 47 alarm relay wire requirements, 26wiring procedures, 27 analog input, 9 thermistor, general, 26thermistor, wiring, 28 B binary input priority shutdown device input, wiring, 27 priority shutdown devic...