Page 2 - Microsoft Windows; Manual’s Purpose and Scope
II Thank you for purchasing the V200 Series PLC (Programmable Logic Controller) product from Toshiba International Corp. V200 Series products are versatile PLCs which are configured with Microsoft Windows based software. Manual’s Purpose and Scope T his manual provides information on how to safely...
Page 3 - Important Notice; result in a safety hazard or equipment damage.; Contacting Toshiba’s Customer
III Important Notice The instructions contained in this manual are not intended to cover all details or variations in equipment types, nor may it provide for every possible contingency concerning the installation, operation, or maintenance of this equipment. Should additional information be required...
Page 4 - Manual Revisions; V200 User’s Manual
IV Manual Revisions Please have the following information available when contacting Toshiba International Corp. about this manual. Name: V200 User’s Manual Document: UM-V200-E001 Revision: Rev No. Date Description 0 2012/01/1 Initial Issue (for V200)
Page 5 - Table of Contents
V Table of Contents GENERAL SAFETY INSTRUCTIONS & INFORMATION ....................................................................... 1 0.1 Warning Labels Within Manual ........................................................................................................ 2 0.2 Equipment Warnin...
Page 8 - MAINTENANCE AND CHECKS
VIII MAINTENANCE AND CHECKS ............................................................................................................. 127 9.1 Precautions During Operation ..................................................................................................... 128 9.2 Daily Checks .....
Page 9 - GENERAL SAFETY INSTRUCTIONS & INFORMATION
Page 1 GENERAL SAFETY INSTRUCTIONS & INFORMATION • Warning Labels Within Manual • Equipment Warning Labels • Preparation • Installation Precautions • Connection, Protection & Setup • System Integration Precautions • 3rd Party Safety Certifications
Page 10 - Warning Labels Within Manual; must be carefully adhered to.; DANGER; WAR NING; CAUTION
Page 2 0.1 Warning Labels Within Manual DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and understood all of the product warnings and user directions that are contained in this instruction manual. Listed below are the signal words that are used through...
Page 11 - symbols. These warnings describe areas that require special; Electrical Hazard; The explosion hazard symbol is an explosion image enclosed in a; ELECTRICAL
Page 3 To identify special hazards, other symbols may appear in conjunction with the DANGER , WARNING , and CAUTION symbols. These warnings describe areas that require special care and/or strict adherence to the procedures to prevent serious injury and possible death. Electrical Hazard — The electri...
Page 13 - Qualified Person; Have carefully read the entire operation manual.; Equipment Inspection; DO NOT; Contact your Toshiba representative for assistance if required.
Page 5 0.3 Preparation Qualified Person A Qualified Person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for...
Page 14 - Installation Precautions; Qualified Personnel
Page 6 Handling and Storage • Use proper lifting techniques when moving the V200; including properly sizing up the load, and getting assistance if required. • Store in a well-ventilated covered location and preferably in the original carton if the equipment will not be used upon receipt. • Store in ...
Page 15 - connect control terminal strip return marked CC to earth ground.; T h e M e t a l O f C o n d u i t I s N o t A n A c c e p t a b l e G r o u n d .
Page 7 • As a minimum, the installation of the equipment should conform to the NEC Article 110 Requirements For Electrical Installations, OSHA, as well as any other applicable national, regional, or industry codes and standards. • Installation practices should conform to the latest revision of NFPA ...
Page 18 - System Integration Precautions; industrial or process control system.; permissives may render a motor unable to start or stop on command; . Separate switches outside the
Page 10 0.6 System Integration Precautions The following precautions are provided as general guidelines for using an V200 in an industrial or process control system. • The Toshiba PLC is a general-purpose product. It is a system component and is used in conjunction with other items of industrial equ...
Page 19 - Party Safety Certifications.; CE Marking; &NRAG7 for use in hazardous locations; RoHS Product Certification
Page 11 0.7 3 rd Party Safety Certifications. CE Marking The V200 Series Programmable Controllers conform to the directive and standards of ISO/IEC Guide 22 and EN 45014. UL Certification The UL Mark on a product means that UL has tested and evaluated representative samples of that product and deter...
Page 20 - INTRODUCTION; Purpose of this Manual
Page 12 INTRODUCTION ♦ Purpose of this Manual V200 Basics Programming Computer ♦ V200 Features ♦ V200 Overview What is V200 Series Controller How V200 Works ♦ V200 Series Specifications
Page 21 - Purpose of this Manual; What is a
Page 13 1.1 Purpose of this Manual Thank you for purchasing V200 Series Products from TIC Houston. V200 Series Products are versatile high-performance programmable controllers with Microsoft® Windows based configuration Software. This Manual explains the operation of the V200 Series and how to imple...
Page 24 - Configuration of V200 unit:
Page 16 1.3 V200 Overview 1.3.1 What is a V200 Series Controller V200 Series units are compact, easy-handling block style programmable controller. It also has modular expandability. Configuration of V200 unit: Each V200 CPU has to be configured using the OIL-DS Software before connecting it to the s...
Page 37 - Specification for Basic Models
Page 29 1.4.3 Specification for Basic Models GPU288*3S Power Supply 24VDC, 330mA Input per channel 24 VDC, 5mA & 20mA (for CH0 & CH1) Output per channel 230V / 2A or 24VDC / 2A for Relay, 0.5A at 24VDC for transistor Approvals CE, UL Memory Total Program Memory 8K Steps User Data Input Regis...
Page 39 - Wiring for output connections:
Page 31 P P N N V AC 230 V AC Wiring for output connections: L1 L2 L3 F L4 L L5 0 L6 1 0 *L1 to L6 are A.C. Load.
Page 42 - GPU236 -Under Development
Page 34 GPU236 -Under Development Power Supply 24VDC, 150mA Input per channel 24 VDC, 5mA & 20mA for high speed inputs (CH1 & CH2) Output per channel 24VDC; 0.5A Standards CE, UL Memory Total Program Memory 8K Steps User Data Input Registers 400 Words / 6400 pts. (Max.*) Outout Registers 400...
Page 43 - Specification for Expansion Models
Page 35 Power Rating (Back Plane) Voltage Rating 3.75 VDC derived from base model Current Rating Upto 80mA 1.4.4 Specification for Expansion Models GDI216**S Digital Inputs 16 Normal Inputs, 8 points per common. Bidirectional type. Input per channel 5mA, 24VDC Output per channel NA Input Impedance 5...
Page 48 - Wiring diagram for testing digital inputs:; Wiring diagram for output connections:
Page 40 P P N N 230 V AC 230 V AC 0 Wiring Diagram for GDR288**S: 1. Wiring diagram for testing digital inputs: X SW 1 X0 0 SW 2 X1 1 SW 3 X2 2 SW 4 X3 3 SW 5 X4 4 SW 6 X5 5 SW 7 X6 6 SW 8 X7 7 C C + - 24VDC Closing Swx will turn on respective inputs PWR X 0 1 2 3 4 5 6 7 C Y 0 1 2 3 C1 4 5 6 7 C2 2...
Page 54 - all channels is internally shorted on PCB
Page 46 R Wiring Diagram of input connection for GRT208**S: RTD PT1000 Input Channel 0 Input Channel 1 CS1 AIN1 CS2 AIN2 PWR CS1 AIN1 AGND CS2 AIN2 Input Channel 2 Input Channel 3 Input Channel 4 Input Channel 5 Input Channel 6 Input Channel 7 CS3 AIN3 CS4 AIN4 AGND CS5 AIN5 CS6 AIN6 AGND CS7 AIN7 C...
Page 56 - Iout
Page 48 F 0 F 0 Wiring Diagram of input connection for GDA204**S: 1. Current Output Connection Diagram: VO1 PWR Iout Iout Iout IO1 AGND VO2 IO2 AGND VO3 IO3 AGND VO1 IO1 AGND VO2 IO2 L AGND A VO3 0 IO3 AGND VO4 0 IO4 4 AGND Iout VO4 IO4 AGND 2. Voltage Output Connection Diagram: Vout Vout Vout VO1 I...
Page 58 - Voltage and mV Input Connection Diagram:
Page 50 Wiring Diagram of input connection for GAA242**S: 1. Current Input Connection Diagram: CS11 IN1+ mA AGND PW R I1- CS21 IN2+ CS11 IN1+ AGND I1- Improper Connection for current: mA AGND I2- CS31 IN3+ mA AGND I3- CS41 IN4+ mA AGND I4- CS21 IN2+ F AGND L I2- CS31 A IN3+ 0 AGND I3- CS41 0 IN4+ 2 ...
Page 59 - WIRE RTD; Thermocouple Input Connection Diagram:
Page 51 4 3. RTD Input Connection Diagram: 3 WIRE RTD RTD CS11 IN1+ AGND PW R RTD I1- CS21 IN2+ CS11 IN1+ AGND I1- RTD RTD AGND I2- CS31 IN3+ AGND I3- CS41 IN4+ AGND I4- CS21 IN2+ F AGND L I2- CS31 A IN3+ 0 AGND I3- CS41 0 IN4+ 2 AGND U I4- VO1 IO1 AG ND VO2 IO2 4. Thermocouple Input Connection Diag...
Page 60 - Vout
Page 52 4 4 Wiring Diagram of output connection for GAA242**S: 1. Current Output Connection Diagram: PWR CS11 IN1+ AGND I1- Iout VO1 IO1 AGND VO2 IO2 CS21 IN2+ F AGND L I2- CS31 A IN3+ 0 AGND I3- CS41 0 IN4+ 2 AGND U I4- VO1 IO1 AGND VO2 IO2 R < 500 Ω 2. Voltage Output Connection Diagram: PWR CS1...
Page 61 - HARDWARE
Page 53 HARDWARE ♦ Unpacking the Unit ♦ Managing Electrostatic Discharge ♦ CE Compliance ♦ Environmental Consideration ♦ Safety Precautions ♦ Installation Instructions ♦ Wiring Diagram ♦ Communications Ports ♦ Communication Cables
Page 62 - Handling the V200 PLC at a static-free grounded workstation.; Environmental Consideration
Page 54 2.1 Unpacking The Unit Carefully unpack the V200 PLC. Please read all the instructions and cautions that appear on the shipping container. Check that the container includes the Mounting DIN rail slider, locking connector, and a silica gel bag. The silica gel bag is enclosed to absorb the moi...
Page 63 - Safety Precautions; Hazard Classifications:
Page 55 2.5 Safety Precautions General Information: 1. V200s has been designed and manufactured for use in an industrial environment. However, the V200 is not intended to be used for systems which may endanger human life. Consult Toshiba if you intend to use the V200 for a special application, such ...
Page 65 - Installation Instructions; unit for proper installation.
Page 57 2.6 Installation Instructions The V200s should be mounted on a din rail plate. A din rail sliders and locking connectors are provided with each V200 unit for proper installation. Environmental Considerations: Make sure that the unit is installed correctly and that the operating limits are fo...
Page 69 - Communication Ports
Page 61 2.7 Wiring Diagram If wiring is to be exposed to lightening or surges, use appropriate surge suppression devices. Keep AC, high energy and rapidly switching DC wiring separate from signal wires. Connecting high voltages or AC power mains to the DC input will make unit unusable and may create...
Page 71 - Communication Cables; PC SIDE
Page 63 Pin# Signals 1 TXD 2 RXD 3 SG & Shield 4 5 6 7 8 9 Signals Pin# 1 RXD 2 TXD 3 4 SG & Shield 5 6 7 8 9 PC E nd 2.9 Communication Cables Programming cable for V200 PLCs (IBM-H-005-00): PC SIDE V200 SIDE 2 mtr. FRONT VIEW Pin 1 R.H.S. VIEW Pin 8 (Left side) (Right side) 5 1 9 6 DB9 FEMA...
Page 72 - BEFORE YOU BEGIN; Installing OIL-DS Configuration Software
Page 64 BEFORE YOU BEGIN ♦ Installing OIL-DS Configuration Software ♦ Starting OIL-DS Configuration Software ♦ Uninstalling OIL-DS Configuration Software ♦ Launching Ladder Editor ♦ Creating Sample Ladder Application
Page 73 - Welcome to OIL-DS Setup Wizard
Page 65 3.1 Installing OIL-DS Configuration Software: To install OIL-DS configuration Software: 1. Open Microsoft® Windows. 2. Select Run and Pop up window appears. Type the path for installing the Setup. This will install OIL-DS Configuration Setup Software. 3. When you click on OK, Welcome window ...
Page 76 - Steps for starting OIL-DS Software; Click the Start button in Windows OS.
Page 68 3.2 Steps for starting OIL-DS Software 1. Click the Start button in Windows OS. 2. Select Programs. 3. Select “OIL-DS”. 4. Select OIL-DS setup exe. 5. Select New Application either from Tool station or from File Menu. 6. Select the model and product type that you would like to set by clickin...
Page 79 - Creating Sample Ladder
Page 71 3.5 Creating Sample Ladder After launching Ladder Text Editor, you can create a ladder here. Steps are shown below: Step-1: Here in the example, “NO” instruction is taken. Define its address and name from the “Instruction Properties” window seen to the left side of the application window. as...
Page 80 - Put “End” instruction as shown below:
Page 72 Complete the rail using “Horizontal Link” command, then put “Output” command. User can also directly put “Output” link to the last right side point of the rail. This will complete the command. as shown below: For output command also, define tag address and name from the “Instruction Properti...
Page 81 - After completing ladder, Compile it as shown below:; Or; Following screen will appears if compilation is successful.
Page 73 Note: Do not forget to put “END” command whenever ladder application is over. After completing ladder, Compile it as shown below: Or Following screen will appears if compilation is successful.
Page 82 - CONFIGURATION; Configuring V200 with OIL-DS
Page 74 CONFIGURATION ♦ Configuring V200 with OIL-DS ♦ Tag Database ♦ Register Memory Allocation
Page 85 - In this dialoge box section:
Page 77 1 2 3 4 5 6 7 In this dialoge box section: Point 1: You can define project name or can keep “Untitle” as default. Point 2: You can define path for the project to be saved. Point 3: You can mention any special note; if required. Point 4: You can define author name. Point 5: You can define “pa...
Page 86 - Add; The address limits are shown and vary from PLC model to model.; Edit
Page 78 4.2 Tag Database This is the central database for the tags that need to be used in the application. Once the tags are defined (as register or coils) and their attributes selected, the tags can be used in the application, tasks, etc. This screen helps you to define Tags associated with define...
Page 87 - Default System Tags
Page 79 Default System Tags Note: Please do not attempt to modify read only system tags in the ladder. This could affect the functionality of the product. System Registers / Coils: Register / Coil Tag Name Read / Write Description SW0003_14 COM1 Status Read Only 0 = Communication Error; 1= Communica...
Page 92 - Channel Type Selection Values Table:
Page 84 Channel Type Selection Values Table: Use the following values in the Input and output channel type select register to configure the corresponding channel to particular type. e.g. If you want to configure the Input channel 3 of GAD208**S model as ( 0 – 10 V ) type, then move value 19 in MW xx...
Page 93 - SPECIAL INPUT AND OUTPUT OPTIONS
Page 85 SPECIAL INPUT AND OUTPUT OPTIONS ♦ Special I/O Function Overview ♦ Single Phase Counter ♦ Single Phase Speed-Counter ♦ Quadrature Bi-pulse Counter ♦ Interrupt Input Function ♦ Pulse Output Function ♦ PW M Output Function
Page 95 - High Speed Counter Design
Page 87 5.2 High Speed Counter Design Configuration Registers for Special Function Inputs and PWM outputs: Register Description Register Number Configuration Register for Special inputs MW10 Configuration Register for PW M output MW11 Single Phase Counter Set Value Channel 1 Channel 2 MW 12, MW13 MW...
Page 98 - Single Phase Speed Counter; Function; Count value
Page 90 5.3 Single Phase Speed Counter When the count input is changed from OFF to ON, the count value is increased by 1. When the count value reaches the set value, the count value is reset to 0, and I/O interrupt program is activated (if the interrupt enable flag is ON). The count value is reset t...
Page 99 - Single Phase Speed Counter; The function selection is done through configuration register1.; Count input
Page 91 5.4 Single Phase Speed Counter This function counts the number of changes of the count input from OFF to ON during the every specified sampling time. The count value in a sampling time is stored in the hold value register. This counter operation is enabled while the soft-gate is ON. When the...
Page 100 - Both rising and falling edges of each phase are counted.
Page 92 5.5 Quadrature Bi-pulse Counter This function counts up or down the quadrature bi-pulse (2-phase pulses whose phases are shifted 90° each other). Counts up when phase A precedes, and counts down when phase B precedes. 1-edge count: The current value increments or decrements at the rising or ...
Page 102 - Interrupt Input Function; Hardware condition; Pulse Output Function
Page 94 5.6 Interrupt Input Function When the signal state of the interrupt input is changed from OFF to ON (or ON to OFF), the corresponding I/O interrupt program is activated immediately. Up to 2 interrupt inputs can be used. The interrupt generation condition can be selected either rising edge (O...
Page 103 - PWM Output Function
Page 95 5.8 PWM Output Function This function is used to output a variable duty cycle pulse train. The controllable duty cycle is 0 to 100 % (1 % units). The PW M output is enabled when the pulse enable flag is ON. While the pulse enable flag is ON, the duty cycle (ON duty) can be changed by changin...
Page 104 - OPERATING SYSTEMS OVERVIEW; System Operating Modes
Page 96 OPERATING SYSTEMS OVERVIEW ♦ System Operating Modes ♦ Mode Selection
Page 105 - Operating System Overview
Page 97 6.1 Operating System Overview The V200 CPU has three basic operation modes, the RUN mode, the HALT mode and the ERROR mode. It also has the HOLD and RUN-F modes mainly for system checking. RUN: The RUN mode is a normal control-operation mode. In this mode, the V200 CPU model reads input sign...
Page 106 - PROGRAMMING INFORMATION
Page 98 PROGRAMMING INFORMATION ♦ Devices and Registers ♦ Memory Allocation of XW, YW and MW ♦ Index Modification ♦ Real-time Clock/Calendar ♦ User Program ♦ Programming Language ♦ Program Execution Sequence
Page 107 - Devices Registers
Page 99 7.1 Devices Registers Broadly two types of registers are present in PLC register database: 1. Internal PLC Registers: Implemented through buffers present in RAM of Base module. Data Registers (D). Auxiliary Registers (BW/B). System Registers (SW). System coil (S). Timer Registers (T). Counte...
Page 115 - XW
Page 107 Then the array of XW, YW and MW will be as follows: XW 0 1 2 3 4 5 6 7 8 9 10 11 12 13 …. 399 Allocated for register GPU288 (XW0000) GDR288 (XW0100) GDD288N (XW0300) GDI216 (XW0400) GDI216 (XW0401) GAD208L (XW0500) GAD208L (XW0501) GAD208L (XW0502) GAD208L (XW0503) GAD208L (XW0504) GAD208L ...
Page 116 - Index Modification; Data transfer instruction
Page 108 7.3 Index Modification When registers are used as operands of instructions, the method of directly designating the register address as shown in Example 1) below is called ‘direct addressing’. As opposed to this, the method of indirectly designating the register by combination with the conte...
Page 119 - User program configuration
Page 111 Mode I/O Timer Main program 7.5 User Program The user program is stored by each program types as shown in the following diagram and is managed by units called blocks in each program types. User program configuration Program type internal configuration (Program types) (Blocks) Main program B...
Page 121 - Main program
Page 113 7.5.5 Subroutines In the program type ‘Subroutine’ total 256 numbers of subroutines can be programmed. The subroutine is not an independent program. It is called from other program types (main program, sub-program, interrupt program) and from other subroutines. One subroutine is started wit...
Page 122 - Programming Language; Rung number
Page 114 7.6 Programming Language The programming language of theV200 Series is ‘ladder diagram’. Ladder diagram is a language which composes pro- gram using relay symbols as a base in an image similar to a hard-wired relay sequence. In the V200 CPU, in order to achieve an efficient data-processing ...
Page 123 - Program Execution Sequence
Page 115 7.7 Program Execution Sequence The instructions execution sequence is shown below. (1) They are executed in the sequence from block 1 through the final block which contains the END instruction (or IRET in an interrupt program). (2) They are executed in the sequence from rung 1 through the f...
Page 124 - TROUBLESHOOTING; Troubleshooting Procedure
Page 116 TROUBLESHOOTING ♦ Troubleshooting Procedure ♦ Self Diagnostics
Page 125 - Troubleshooting Procedure
Page 117 8.1 Troubleshooting Procedure CAUTION 1. Pay special attention during the troubleshooting to minimize the risk of electrical shock. 2. Turn off power immediately if the V200 or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. 3....
Page 129 - If a similar failure is repeated after the unit is replaced:
Page 121 8.1.6 Environmental Problem If the following improper operations occur in the controlled system, check possible environmental factors. (1) If an improper operation occurs synchronously with the operation of I/O devices: The noise generated at ON/OFF of the output device (load) may be the ca...
Page 130 - Self Diagnostics; moves into ERROR mode.
Page 122 8.2 Self Diagnostics ERROR Mode :- The ERROR mode is a shut-down mode as a result of self-diagnosis. The PLC enters the ERROR mode if internal trouble is detected by self-diagnosis. In this mode, program execution is stopped and all outputs are switched off. The cause of the Error-down can ...
Page 131 - The errors in the PLC can be categorized as below:; CPU error; a. Scan Time Over error; Other Errors; a. Clock calendar error
Page 123 No. Event Info1 Info 2 Info 3 Info 4 Special Device Meaning and countermeasures Check at 1 Retentive Data Loss Error MW01_6 In the power-up initialization, data invalidity of RAM (back- up area) has been detected. If retentive registers are used, these validity are not guarant- eed. (No err...
Page 135 - MAINTENANCE AND CHECKS; Precautions During Operation
Page 127 MAINTENANCE AND CHECKS ♦ Precautions During Operation ♦ Daily Checks ♦ Periodic Checks ♦ Maintenance Parts
Page 136 - Precautions During Operation; cause malfunction of the units owing to static electricity.
Page 128 9.1 Precautions During Operation When the V200 is in operation, you should pay attention to the following points: (1) The programming cable can be plugged or unplugged while the V200 is in operation. When you try to do it, do not touch the connector pins. This may cause malfunction of the V...
Page 138 - Periodic Checks
Page 130 9.3 Periodic Checks CAUTION 1. Pay special attention during the maintenance work to minimize the risk of electrical shock. 2. Turn off power immediately if the V200 or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. Check the V...
Page 140 - TOSHIBA INDUSTRIAL PRODUCTS; • Adjustable Speed Drives
TOSHIBA INDUSTRIAL PRODUCTS : • Adjustable Speed Drives • Motors • Motor Controls • PLCs, DCS, & Instrumentation www.toshiba.com/ind [email protected] • Uninterruptible Power Systems © 2011 Toshiba International Corporation Industrial Division • 13131 West Little York Road Houston, Texas 77041...