Toshiba MJ-1103 - Manual

Toshiba MJ-1103

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Table of Contents:

  • Page 2 – Trademarks; © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved
  • Page 5 – CONTENTS
  • Page 7 – SPECIFICATIONS, ACCESSORY AND CONSUMABLES; Specifications
  • Page 8 – • Stacking Type
  • Page 9 – Paper Size; Stapling Position; Front Single
  • Page 10 – • Paper Basis Weight for stapling
  • Page 12 – Accessory; • Staple cartridge for the Finisher section
  • Page 13 – GENERAL DESCRIPTION; Main Components
  • Page 14 – Sectional View
  • Page 15 – Front side view
  • Page 16 – Rear side view
  • Page 19 – Electric Parts Layout; SDL
  • Page 21 – Symbols and Functions of Various Components
  • Page 23 – Symbol
  • Page 25 – Diagram of Signal Blocks
  • Page 27 – Description of Interface Signals; Sent data (transmitted from the Equipment to the Finisher)
  • Page 29 – DESCRIPTION OF OPERATIONS; Basic Operations; GENERAL DESCRIPTION; • Simple stack mode
  • Page 30 – • Center-binding mode
  • Page 31 – Junction Box
  • Page 32 – Simple Stack Mode; Entrance motor
  • Page 33 – Exit motor
  • Page 35 – * ON: The sensor signal is interrupted by the rib of the sensor rail.
  • Page 37 – Job offset stack mode / Staple stack mode; Buffer tray guide motor
  • Page 42 – Operation in the saddle stitch section
  • Page 44 – Paper holding home position sensor
  • Page 46 – Folding motor encoder sensor
  • Page 48 – Flow Chart
  • Page 51 – Description Of Circuit; Finishier section; DIR
  • Page 52 – [B] Paper pushing arm motor drive circuit; Motor rotation
  • Page 53 – [C] Buffer tray guide motor drive circuit; Clock signal
  • Page 58 – [H] Stapler unit shift motor drive circuit
  • Page 59 – Transport motor drive circuit
  • Page 61 – [K] Movable tray shift motor drive circuit
  • Page 62 – RESET
  • Page 63 – Saddle section
  • Page 68 – [F] Additional folding motor drive circuit
  • Page 69 – DISASSEMBLY AND INSTALLATION; Covers; Jam access lever
  • Page 70 – (1) Remove 2 screws and slide the movable tray; Movable tray
  • Page 71 – (1) Remove 1 screw on the upper side of the; Saddle tray
  • Page 72 – Front rail cover
  • Page 74 – (1) Remove the finisher cable out of the groove; Handle cover
  • Page 75 – dle access cover by sliding it downward.; Saddle access cover
  • Page 76 – cover by sliding it upward.; Clamp
  • Page 77 – (3) Remove 3 screws and slide the front rail; Hook
  • Page 78 – (4) Disconnect the relay connector of shutter
  • Page 79 – (2) Take off the front rail cover and rear rail
  • Page 80 – (3) Take off the front rail cover and rear rail; Left lower
  • Page 81 – brush and right cover.; FIN board
  • Page 82 – screws to free the belt tension.; Spring
  • Page 85 – (6) Disconnect the connector of the buffer tray
  • Page 86 – (9) Take off the belt of the buffer roller drive
  • Page 87 – Plate
  • Page 88 – (4) Remove 1 clip on the front side of the stack; Stack transport roller-2
  • Page 89 – (6) Remove 3 clips on the rear side of the stack
  • Page 90 – (9) Remove 4 screws and take off the stack
  • Page 91 – Staple
  • Page 92 – (5) Disconnect the connector of the movable; Sensor rail
  • Page 93 – movable tray shift motor unit.; Bracket
  • Page 94 – (5) Remove 8 screws and store the right and left; SDL board cover
  • Page 95 – (6) Remove one clip and then remove the shaft; Shaft
  • Page 96 – Open and close the saddle unit to check if; Pivot
  • Page 98 – (3) Move each alignment plate to both edges; SDL board
  • Page 99 – Jig
  • Page 100 – dle stapler clinch unit.; Connector
  • Page 101 – (3) Disconnect the connector of the folding blade
  • Page 102 – (5) Remove one clip and then remove the pulley
  • Page 104 – (7) Remove 2 screws and take off the rear
  • Page 105 – stacker unit by sliding it upward.
  • Page 109 – ing and junction roller.; Junction roller
  • Page 111 – (7) Move the front and rear alignment plates to; Rear alignment plate
  • Page 112 – After fixing the screws, check that the
  • Page 113 – (9) Remove 1 clip on the rear side of the paddle; Paddle shaft
  • Page 114 – • Install the catching pad, catching pad col-; Screw
  • Page 115 – transport roller by sliding the bushing.
  • Page 116 – Then remove 1 screw.
  • Page 117 – (5) Remove 1 screw to take off the 1 gear and 1
  • Page 118 – finishing tray cover.
  • Page 120 – (3) Disconnect the connector of the buffer tray
  • Page 121 – (5) Disconnect the connector of the buffer roller; Buffer roller drive motor
  • Page 122 – the spring to take off the tapping arm.
  • Page 123 – pin. Then take off the rear buffer roller guide.
  • Page 124 – Upper exit roller / Upper exit roller guide; and rear stays and 2 spacers.; Stay
  • Page 125 – (6) Remove 4 screws of the upper exit roller
  • Page 126 – (6) Remove 4 screws and take off the transport
  • Page 127 – ings and assisting roller.
  • Page 130 – (6) Take off the upper folding roller while pulling
  • Page 131 – and lower folding roller.
  • Page 132 – nector to take off the entrance motor.
  • Page 133 – (2) Disconnect all the connectors of the FIN; Bracet
  • Page 134 – then disconnect the relay connector.
  • Page 135 – Transport motor
  • Page 136 – (3) Remove 2 screws and then take off the
  • Page 137 – (2) Disconnect all the connector of the paper; Connecter
  • Page 138 – assisting arm assembly.; Paper pusher arm motor
  • Page 139 – Motor damper
  • Page 141 – movable tray shift motor.; Movable tray shift motor
  • Page 142 – spring, belt and shaft by sliding the bushing.
  • Page 143 – (1) Open the front upper cover and then pull out; Stacker Motor
  • Page 145 – (4) Remove 2 screws and take off the folding
  • Page 147 – Solenoid; relay connector to take off the shutter clutch.; Shutter clutch; Stack transport motor
  • Page 148 – (4) Slide the shaft in the direction of the arrow to; Pin
  • Page 149 – Gear bracket
  • Page 150 – Catching solenoid
  • Page 151 – • Buffer roller lift solenoid; Patting solenoid
  • Page 153 – Relay connector
  • Page 154 – Gate solenoid
  • Page 155 – tion box upper transport guide.; IF board
  • Page 156 – connect the relay connector.; Relay
  • Page 157 – take off the transport path switching solenoid.; Transport path switching solenoid
  • Page 158 – Stacker guide
  • Page 159 – connector to take off the sensor bracket.; Sensor bracket
  • Page 160 – Transport sensor
  • Page 161 – dle home position sensor.; Paddle home position sensor
  • Page 162 – (3) Move each buffer guide to each end while; Buffer roller
  • Page 164 – Stack exit belt home position sensor (S9); Front finishing tray cover
  • Page 165 – (4) Take off the belt from the stack transport
  • Page 166 – exit belt home position sensor.; Stapler unit home position sensor
  • Page 167 – to take off the actuator.
  • Page 168 – (3) Move the front alignment plate guide in the; Front alignment plate guide
  • Page 170 – (2) Disconnect the connector of the movable; Sensor brackt
  • Page 171 – Actuator
  • Page 172 – connector and take off the sensor bracket.; Feeding sensor
  • Page 173 – connector to take off the connection sensor.; Connection sensor
  • Page 176 – pler interference switch.; Upper saddle cover
  • Page 177 – sor bracet of the connection switch.
  • Page 180 – Transport path-3 sensor
  • Page 181 – stacker paper detection sensor.
  • Page 183 – dle tray paper detection sensor.; Saddle tray paper detection sensor
  • Page 185 – bracket avoiding the actuator.
  • Page 186 – tional folding motor encoder sensor.; Exit transport sensor
  • Page 188 – (2) Disconnect all connectors connecting to the
  • Page 191 – Mylar
  • Page 192 – Procedure for lowering the movable tray; (2) While the movable tray is held with your; Stationary tray
  • Page 193 – Adjusting the Alignment Position; ON
  • Page 195 – (9) Turn OFF all bits of the SW1 on the Finisher control board.
  • Page 196 – Adjusting the Stapling Position
  • Page 197 – (8) Turn OFF all bits of the SW1 on the Finisher control board.; Button2
  • Page 198 – Stapling/folding position adjustment in saddle unit; * Check the folding position at the centerfold page of the sample.
  • Page 199 – Phenomenon
  • Page 200 – Folding position adjustment
  • Page 201 – (11) Turn OFF all bits of the SW1 on the Finisher control board.
  • Page 202 – Stapling position adjustment
  • Page 204 – Saddle Stitch Skew Adjustment
  • Page 205 – Paper Transport Jam; Paper jam in entrance section
  • Page 206 – Early arrival jam
  • Page 207 – Paper jam in buffer unit-1; Paper transport jam in Finisher (entrance sensor)
  • Page 209 – Paper jam in buffer unit-2; Transport path paper remaining jam in Finisher
  • Page 210 – Buffer tray home position error
  • Page 211 – Paper jam in finishing tray section; Buffer roller drive motor (M4) abnormality
  • Page 212 – Front alignment plate home position error
  • Page 213 – Paddle home position error
  • Page 214 – Stack exit belt home position error
  • Page 215 – Paper pusher cam home position abnormality
  • Page 216 – Paper jam in movable tray section; Movable tray shift motor (M12) abnormality
  • Page 217 – Cover open jam; Cover open error
  • Page 218 – YES • Reconnect
  • Page 219 – Paper jam in Saddle Stitch Finisher transport section; Paper remaining in Saddle Stitch Finisher
  • Page 220 – Paper transport jam in Saddle Stitch Finisher
  • Page 221 – Short paper jam in Saddle Stitch Finisher
  • Page 222 – Saddle unit paper holding home position detection error
  • Page 223 – Paper jam in side alignment section; Saddle Stitch Finisher side alignment motor (M15) abnormality
  • Page 224 – Saddle Stitch Finisher stacker motor (M14) abnormality
  • Page 225 – Paper jam in folding section; Saddle Stitch Finisher paper folding jam
  • Page 226 – Paper jam in additional folding section
  • Page 227 – Other Errors; Stapler related error; Stapling jam
  • Page 228 – Stapler shift home position error
  • Page 229 – Front saddle staple error
  • Page 230 – Communication Related Error; Rear saddle stapler home position error
  • Page 231 – [EF10] Selecting paper not supported by Saddle Stitch Finisher; Memory error; RAM abnormality
  • Page 232 – Flash ROM abnormality
  • Page 233 – Maintenance and Inspection Points; which the Finisher is connected.
  • Page 234 – Symbols used in the checklist
  • Page 235 – Buffer tray shaft
  • Page 236 – * If the hole punch unit is installed, take it off beforehand.; Rack gear
  • Page 237 – material shall be treated as industrial waste.; EFS carrier shaft
  • Page 238 – Firmware Update; Update of CNV board; Make sure that the ROM and its direction are correct.
  • Page 239 – Updating starts and the LED on the download jig lights; Download jig
  • Page 240 – Update of FIN board
  • Page 242 – Update of SDL board
  • Page 245 – Harness Diagram
  • Page 249 – Circuit Diagram
  • Page 276 – PC board
  • Page 279 – REVISION RECORD
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SERVICE MANUAL

FINISHER

MJ-1103/1104

Model: MJ-1103/1104
Publish Date: August 2008
File No. SME070020C0
R070921E5300-TTEC
Ver03_2009-06

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Summary

Page 2 - Trademarks; © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved

Trademarks • Molykote is a registered trademark of Dow Corning Corporation.• Other company names and product names in this manual are the trademarks of their respective companies. © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved Under the copyright laws, this manual cannot be reproduced in a...

Page 5 - CONTENTS

© 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 CONTENTS 1 CONTENTS MJ-1103/1104 1. SPECIFICATIONS, ACCESSORY AND CONSUMABLES .......................................... 1-1 1.1 Specifications..........................................................................................

Page 7 - SPECIFICATIONS, ACCESSORY AND CONSUMABLES; Specifications

1 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 1 1. SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1.1 Specifications • Product Type MJ-1103: Console Finisher (2 trays) MJ-1104: Console Saddle Stitch Finisher (3 trays) • Paper Stackin...

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