Page 3 - INSTALLATION AND OPERATION MANUAL; Ancillary Cabinets; 31A - TOSHIBA AUXILIARY CABINET
4300 Series Ancillary Cabinets Installation and Operation Manual UNINTERRUPTIBLE POWER SYSTEM (UPS) INSTALLATION AND OPERATION MANUAL THREE PHASE - 30/50 KVA Part # 64525-002 February 2012 4300 SERIES Ancillary Cabinets • 431A - TOSHIBA AUXILIARY CABINET • 431B - TOSHIBA BATTERY CABINET • 431M - MAI...
Page 4 - Product Use and Warranty Restrictions; NOTICE; PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED; Toshiba sales office.; QUALIFIED PERSONNEL ONLY
4300 Series Ancillary Cabinets Installation and Operation Manual Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, do...
Page 6 - Toshiba Customer Support Center
4300 Series Ancillary Cabinets Installation and Operation Manual Purpose This manual provides information on how to safely install your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and sym...
Page 7 - Contents; Qualified Personnel
i 4300 Series Ancillary Cabinets Installation and Operation Manual Contents 1 Introduction .................................................................................................12 General Safety Instructions .......................................................................2 2.1 Symb...
Page 8 - ii
ii 4300 Series Ancillary Cabinets Installation and Operation Manual 11 431B - Toshiba Battery Cabinet ...............................................................31 11.1 431B Estimated Runtimes ..........................................................31 11.2 EQUIPMENT WARNING LABELS ...............
Page 9 - Introduction; maintenance on this equipment.; SAVE THESE INSTRUCTIONS
1 4300 Series Ancillary Cabinets Installation and Operation Manual 1 Introduction This manual provides information on how to safely install and operate your 4300 Series acessory cabinets. This manual includes a section of general safety instructions that describes the warning labels and symbols that...
Page 10 - General Safety Instructions
2 4300 Series Ancillary Cabinets Installation and Operation Manual 2 General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual. 2.1 Symbols The symb...
Page 11 - Qualified Personnel shall:; CAUTION
3 4300 Series Ancillary Cabinets Installation and Operation Manual 2.2 Signal Words The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully follo...
Page 12 - Factory Authorized Personnel; personnel nearest you.; Important Safety Instructions; Maximum Operating Temperatures; maintenance of the 4300 Series UPS Ancillary cabinets.; TABLE 3.2 UPS NOMINAL BATTERY VOLTAGE
4 4300 Series Ancillary Cabinets Installation and Operation Manual 2.4 Factory Authorized Personnel Factory authorized personnel have been factory trained and certified to install, service, and repair the UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory authori...
Page 13 - Battery Safety; Qualified Personnel; INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ; CONSERVER CES INSTRUCTIONS; ATTENTION; DANGER
5 4300 Series Ancillary Cabinets Installation and Operation Manual 3.1 Battery Safety The following contains important instructions that should be followed during the installation, operation, and maintenance of the 4300 Series UPS Ancillary cabinets. A battery can present a risk of electrical shock ...
Page 14 - Safety Precautions; maintain public services may cause serious accidents.; General Maintenance; WARNING; Keep the area around the UPS clean.; Use a non-metal vacuum cleaner to clean the UPS.
6 4300 Series Ancillary Cabinets Installation and Operation Manual 4 Safety Precautions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic applianc...
Page 16 - Transporting By Forklift; Refer to Chapter 7 - Weights and Dimensions.
8 4300 Series Ancillary Cabinets Installation and Operation Manual 4.4 Transporting By Forklift Refer to Chapter 7 - Weights and Dimensions. Verify forklift maximum load capacity and ensure that the forks are long enough to properly support the UPS. Insert the forks into the space shown in Figure 4....
Page 17 - place on a wood or metal pallet; Avoid the following storage locations:
9 4300 Series Ancillary Cabinets Installation and Operation Manual 4.5 Inspection/Storage Inspection Upon receipt of the ancillary cabinet, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing ...
Page 18 - Install the ancillary cabinet in a controlled environment.; See Table 5.1 - UPS Installation Environment Standards; DO NOT tilt the ancillary cabinet more than 10° from upright; Keep the SPECIFIED CLEARANCE around the UPS.; Inadequate space around the UPS makes it difficult to perform; Install anchor bolts to secure the UPS to the installation floor.; or make modifications to the UPS; Installation Precautions
10 4300 Series Ancillary Cabinets Installation and Operation Manual CAUTION Install the ancillary cabinet in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. See Table 5.1 - UPS Installation Environment...
Page 19 - METAL CONDUIT IS NOT AN ACCEPTABLE GROUND.; ) Follow the wire size and tightening torque specifications.
11 4300 Series Ancillary Cabinets Installation and Operation Manual WARNING METAL CONDUIT IS NOT AN ACCEPTABLE GROUND. Conductor Routing and Grounding 1) Use separate metal conduits for routing the input power, output power, and control circuits. 2) Follow the wire size and tightening torque specifi...
Page 20 - Perform wiring and connections with correct polarity.; Be careful when connecting the UPS to the DC backup system. A; Connect ONLY one (1) ground wire to the earth ground terminal.; A missing ground wire may cause an electrical shock hazard.; DO NOT damage wire insulation.; Observe the above precautions when making wire connections or; Follow the torque criteria for tightening screws.; Loose connections may cause fire due to heating.
12 4300 Series Ancillary Cabinets Installation and Operation Manual 5.1 Wiring/Connection WARNING Perform wiring and connections with correct polarity. Be careful when connecting the UPS to the DC backup system. A wrong connection may cause damage to the UPS, DC backup system, or charger. Connect ON...
Page 21 - Warning Labels; authorized representative.
13 4300 Series Ancillary Cabinets Installation and Operation Manual 6 Warning Labels Each ancillary cabinet section shows representative warning labels for that unit. See Sections 9.-3, 10-2, and 11-2. NOTICE Make sure all the warning labels are installed in the appropriate locations. If a label is ...
Page 22 - Storage/Operating Environment; Storage Environment; Temperature fluctuations should be minimized.; Item; This equipment is rated for installations up to 3240 ft. (1000 m); Operating Precautions; Initial startup/commissioning of the
14 4300 Series Ancillary Cabinets Installation and Operation Manual 7 Storage/Operating Environment 7.1 Storage Environment Observe the following when storing the ancillary cabinets. • Store ancillary cabinet indoors. • Temperature fluctuations should be minimized. • The optimal storage temperature ...
Page 24 - Maintenance Precautions; Misuse of equipment could result in injury and equipment damage.; misuse of this equipment.
16 4300 Series Ancillary Cabinets Installation and Operation Manual 7.3 Maintenance Precautions All internal maintenance should be performed by factory authorized personnel. 1) Turn off, lockout, and tagout ALL power sources before connecting the power wiring to the equipment or when performing main...
Page 25 - Installation; Inadequate space around the UPS makes it difficult to perform
17 4300 Series Ancillary Cabinets Installation and Operation Manual 8 Installation WARNING Keep the SPECIFIED CLEARANCE around the ancillary cabinets. Inadequate space around the UPS makes it difficult to perform maintenance/inspections, lead to insufficient ventilation, and/or will cause malfunctio...
Page 26 - Retain all small articles during unpacking and installation.
18 4300 Series Ancillary Cabinets Installation and Operation Manual 8.1 Unpacking Unpack the UPS indoors on a paved floor. The UPS should be as close as possible to its final storage location. Allow enough space for forklift operations to unpack the UPS crate. Then remove the crate.Points to observe...
Page 27 - FIGURE 8.2 ANCHOR BOLT INSTALLATION DETAIL
19 4300 Series Ancillary Cabinets Installation and Operation Manual 8.3 Anchor Bolts Install the anchor bolts to secure the UPS on the floor. See Figure 8.2 for anchor bolt installation detail. Use 1/2” (12 mm) diameter anchor bolts. There are four 0.63” (16 mm) diameter holes provided in the cabine...
Page 28 - Grounding Wire; Be sure to ground the UPS and ancillary cabinets as specified.; Using the UPS and ancillary cabinets without a proper ground will
20 4300 Series Ancillary Cabinets Installation and Operation Manual 8.4 Grounding Wire WARNING Be sure to ground the UPS and ancillary cabinets as specified. Using the UPS and ancillary cabinets without a proper ground will deteriorate the insulation, cause leakage of currents and electric shock. Th...
Page 30 - AC Input; Auxiliary T; ransformer Cabinet
22 4300 Series Ancillary Cabinets Installation and Operation Manual AC/DC Rectifier DC/AC Inverter 4300 UPS Bypass Thyristor UPS Input Isolation Maintenance Bypass Switch 431M MBS (Optional) MCCB AC Input 3Φ-3W 0r 3Φ-4W Output 3Φ-3W or 3Φ-4W Input Contactor Output Contactor UPS Output Isolation Batt...
Page 31 - 0 431A - Toshiba Auxiliary Cabinet; Part; 300 Auxiliary Cabinet Transformer Options; Xfmr Cabinet; 31A - Front Panels and; Identification
23 4300 Series Ancillary Cabinets Installation and Operation Manual 10 431A - Toshiba Auxiliary Cabinet No. Part 1 Fan Module (Hot Swappable) 2 Toshiba Label 3 Air Filter Grill Thumb Screws 4 Air Filter Grill (Front Accessible) 5 Top Cable Access Plate 6 Side Cable Access Plates 7 Bottom Cable Acces...
Page 32 - Alternative Configurations; These can be combined in the following configurations:; EQUIPMENT WARNING LABELS; DO NOT
24 4300 Series Ancillary Cabinets Installation and Operation Manual 10.2 Alternative Configurations The 431A has three additional modules that can be integrated into the unit: Maintenance bypass panel (MBS) with mechanical interlock secured by a solenoid release. 12 pole Power Distribution Unit (PDU...
Page 33 - INSTALLATION INSTRUCTIONS; Select the proper cable size per Table 10.3 then got to Section; Description; Go to Section; Place the 431A Cabinet
25 4300 Series Ancillary Cabinets Installation and Operation Manual 10.9 INSTALLATION INSTRUCTIONS DANGER: HAZARDOUS VOLTAGES MAY EXIST. Verify all power is removed from the UPS and power cables prior connecting the power cables to the Ancillary cabinet terminals, Maintenance Bypass Switch terminals...
Page 34 - Input/Output Power Cable Sizes
26 4300 Series Ancillary Cabinets Installation and Operation Manual Table 10.3 - 431A Input/Output Power Cable Sizes ( Cable sizes for 75°C Copper Cable) Recommended/Maximum Wire size and Torque Requirement Trans - former Code Input/Output T rans - former V oltage Xfmr T ype 30 kV A 50 kV A Tighteni...
Page 35 - Anchor Points; Figure 10-3 Anchor Bolt Installation Detail
27 4300 Series Ancillary Cabinets Installation and Operation Manual 10.5 Anchor the 431A Cabinet The 431A Cabinet has four mounting holes to anchor the unit after is has been set in place. See Figure 10-4. Verify the Right Side Access Plate of the 431A and the corresponding left side ac- cess plate ...
Page 36 - Join the Auxiliary Cabinet with the UPS; back of the left and right sides of the cabinet.; Access Plate; Utility Power
28 4300 Series Ancillary Cabinets Installation and Operation Manual 10.6 Join the Auxiliary Cabinet with the UPS The Toshiba Auxiliary Cabinet (431A) is equipped with four 14 mm mating holes located on the front and back of the left and right sides of the cabinet. 1. Remove the top and bottom 431A C...
Page 37 - NEUTRAL; UPS OUT; UPS
29 4300 Series Ancillary Cabinets Installation and Operation Manual 10.7 Join the 431A Cabinet with the 431M The Toshiba Auxiliary Cabinet (431A) is equipped with four 14 mm mating holes located on the front and back of the left and right sides of the cabinet. 1. Remove the top and bottom 431A Front...
Page 39 - 1 431B - Toshiba Battery Cabinet
31 4300 Series Ancillary Cabinets Installation and Operation Manual 11 431B - Toshiba Battery Cabinet No. Part 1 Toshiba Label 2 Door Latch 3 Ventilation Grill 4 Upper Battery Retention Plate 5 MCCB1 - Upper Battery Section Breaker 6 MCCB2 - Lower Battery Section Breaker 7 Lower Battery Retention Pl...
Page 40 - EQUIPMENT WARNING LABELS; TEMPERATURE
32 4300 Series Ancillary Cabinets Installation and Operation Manual 11.2 EQUIPMENT WARNING LABELS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and under- stood all of the product warnings and user directions that are contained in this instruction manu...
Page 41 - INSTALLATION INSTRUCTIONS; the Battery Cabinet and UPS terminals.; 31B with three battery strings in the upper section,; Table 11.1: Bolt Tightening Specifications
33 4300 Series Ancillary Cabinets Installation and Operation Manual 11.3 INSTALLATION INSTRUCTIONS DANGER: HAZARDOUS VOLTAGES MAY EXIST. Verify all power is removed from the UPS and power cables prior connecting the power cables to the Battery Cabinet and UPS terminals. The Toshiba Battery Cabinet (...
Page 42 - Place the 431B Cabinet; cess plate of the 4300 UPS are removed before anchoring the unit.
34 4300 Series Ancillary Cabinets Installation and Operation Manual Ilsco P/N Description Conductor Size Fitting Color CLND-4/0-12-134 CSWD -4/0-12-134 Long Barrel Short Barrel 4/0 Purple CLND-250-12-134 CSWD -250-12-134 Long Barrel Short Barrel 250 Yellow CLND-300-12-134 CSWD -300-12-134 Long Barre...
Page 43 - Join the Battery Cabinet with the UPS; holes on the right side of the UPS Cabinet.
35 4300 Series Ancillary Cabinets Installation and Operation Manual 11.5 Join the Battery Cabinet with the UPS The Toshiba Battery Cabinet (431B) is equipped with four 14 mm mating holes located on the front and back of the left and right sides of the cabinet. 1. Ensure Battery Cabinet Breaker are O...
Page 44 - Supply; Wire the Battery Cabinet to the UPS; Figure 11-5 - 431B DC Bus Terminal Detail
36 4300 Series Ancillary Cabinets Installation and Operation Manual 431B UPS Power Input/ Output Cables 4300 Series UPS 24V DC Supply (PCB15) 1 2 1 2 (Battery Shunt Trip) TB1 + - TB3 1 2 3 4 J4 (DC Power) 1 2 3 4 P1 P2 11.6 Wire the Battery Cabinet to the UPS 1. Select the DC power cables per Table ...
Page 45 - left side of the UPS.; Shunt Trip Wiring
37 4300 Series Ancillary Cabinets Installation and Operation Manual 1. Run the pre-wired shunt trip cable shown in Figure 11.7 from the 431B through the 431B/UPS cable access port located at the bottom left side of the 431B, to the UPS 24VDC power supply on the lower left side of the UPS. 2. Plug th...
Page 47 - 2 431M - MBS Cabinet Installation Guide
39 4300 Series Ancillary Cabinets Installation and Operation Manual 12 431M - MBS Cabinet Installation Guide No. Part 1 Toshiba Label 2 UPS On-Line Indicator 3 Door Latch 4 Door Lock-Out/Tag-Out Hasp 5 Top Cable Access Plate 6 Side Cable Access Plates 7 Bottom Cable Access Plate (Not Shown) 8 Cabine...
Page 49 - EQUIPMENT WARNING LABELS
41 4300 Series Ancillary Cabinets Installation and Operation Manual 12.2 EQUIPMENT WARNING LABELS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and under- stood all of the product warnings and user directions that are contained in this instruction manu...
Page 50 - IMPORTANT SAFETY INSTRUCTIONS; operation of the MBS to assure safe and proper operation.; Qualified Personnel ONLY!
42 4300 Series Ancillary Cabinets Installation and Operation Manual 12.3 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during the installation, maintenance, and operation of the MBS to assure safe and proper operation. 1. Tu...
Page 51 - INSTALLATION INSTRUCTIONS
43 4300 Series Ancillary Cabinets Installation and Operation Manual 12.4 INSTALLATION INSTRUCTIONS DANGER: HAZARDOUS VOLTAGES MAY EXIST. Verify all power is removed from the UPS and power cables prior connecting the power cables to the Auxiliary Cabinet terminals, Maintenance Bypass Switch terminals...
Page 53 - The 431M Cabinet has; Locations/Dimension on UPS Base
45 4300 Series Ancillary Cabinets Installation and Operation Manual 12.5 Place the 431M Cabinet The 431M Cabinet has • Four mounting bolt holes on the right side to secure the unit to the left side of the UPS. See Figure 12-5. • Four corresponding mounting bolt holes on the left side to secure the u...
Page 54 - Join the 431M Cabinet with the UPS; sides of the cabinet.; power terminal jack J1 in the UPS .; Install the 431M top and bottom Dead Fronts.
46 4300 Series Ancillary Cabinets Installation and Operation Manual 12.6 Join the 431M Cabinet with the UPS The 431M is equipped with four 16 mm mating holes located on the front and back of the left and right sides of the cabinet. DANGER: HAZARDOUS VOLTAGES MAY EXIST. Verify all power is removed fr...
Page 55 - PCB
47 4300 Series Ancillary Cabinets Installation and Operation Manual 12.7 Join the 431A Cabinet with the 431M The Toshiba Auxiliary Cabinet (431A) is equipped with four 14 mm mating holes located on the front and back of the left and right sides of the cabinet. DANGER: HAZARDOUS VOLTAGES MAY EXIST. V...
Page 56 - MBS Operation; interlock solenoid will retract.; Figure 12-8 - MBS Mechanical Interlock Plate Operation
48 4300 Series Ancillary Cabinets Installation and Operation Manual 12.8 MBS Operation Switch MBS from on-line to Bypass (Solid lines) The 431M Mechanical Interlock Plate is locked in the On-Line position by a solenoid. When the UPS is placed in Static Bypass mode, the light on the front of the MBS ...
Page 57 - Figure 12-9 - 431M Cabinet Outline Drawing
49 4300 Series Ancillary Cabinets Installation and Operation Manual Figure 12-9 - 431M Cabinet Outline Drawing
Page 58 - 3 Optional Kickplate Installation; Purpose; Part Number; Tools Required
50 4300 Series Ancillary Cabinets Installation and Operation Manual 13 Optional Kickplate Installation Purpose This Installation Guide shows how to correctly install the optional 4300 Series Kick Plates on the 4300 UPS, 431A Ancillary Cabinet, and the 431B Battery Cabinet. These instructions are als...
Page 59 - STEP 5: Attach the rear F/B Plate to the back of the UPS
51 4300 Series Ancillary Cabinets Installation and Operation Manual STEP 2: Slide Side Plates in along C-Channel base. 2.1 Facing the front of the UPS, slide a side kick plate with the smooth side facing out down along the left base C- channel skid until it is protruding about one inch in front of t...
Page 60 - Completion; Front Kick Plate
52 4300 Series Ancillary Cabinets Installation and Operation Manual Completion When the kick plates are properly installed, the front panel will be nearly flush with the front (Figure 13-4). The side kick plate will be inset about a quarter inch from the vertical side plane (Figure 13-5), and the ba...
Page 61 - STEP 1: Move Side Plates to outer-most; MBS Cabinet; Side Kick
53 4300 Series Ancillary Cabinets Installation and Operation Manual Installing 4300-30/50-KP-B The 4300-30/50-KP-B Kick Plate Kit contains one pair of F/B kick plates. This kit is required for each standard ad- ditional 4300 Series add on frame, such as the 431A and 431B. The 431M is already provide...
Page 62 - 4 External Layouts/Dimensions; Dimensional Data; EXTERNAL DIMENSIONS; Electrical Conduit Knock-out Data
54 4300 Series Ancillary Cabinets Installation and Operation Manual 14 External Layouts/Dimensions Dimensional Data Table 14.1 - External Dimensions EXTERNAL DIMENSIONS Unit Height Width Depth 431A 73.7 in. (1872 mm) 22.1 in. (561 mm) 30.7 in. (779 mm) 431B 73.7 in. (1872 mm) 22.1 in. (561 mm) 30.7 ...
Page 64 - INDUSTRIAL DIVISION
INDUSTRIAL DIVISION 13131 West Little York Road, Houston, Texas 77041 Tel (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204 www.Toshiba.com/ind Printed in the U.S.A.