Page 2 - Date of commissioning:; Ster ling Ma te rial Pro cess ing
Technical service: Ser vice de part ment Tele phone: (800) 423-3183 Edition: 08/99 0 1 6- 4 M S SSV 05/2R 2 This operation manual is for*: (* Please fill in personally) Serial number: Built in: Date of delivery: Number of delivery: Date of commissioning: Location: Group of machines: Ster ling Ma te ...
Page 3 - All rights re served.
Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in theseop er at ing in struc tions at any time with out notice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con -text with these op er at ing instructions. Copy ing, tra...
Page 5 - Tab le of con tents
Tab le of con tents 1. Sa fe ty in struc tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1. War nings and sym bols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2. Ex pla na tions and in for ma ti on . . . . . . . . . . . . ...
Page 7 - Safety in struc tions; Safety in struc tions 6
1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip -ment of the di rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc t...
Page 8 - Safety in struc tions 7
1.1. Warn ings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury ispos si ble if the cor re spond ing in struc tions, reg u la tions or warn -ings are not observed. L This sym bol...
Page 10 - The op er a tors of this unit must be at least 16 years old.; Safety in struc tions 9
1.3. For your safety · The op er a tors of this unit must be at least 16 years old. · Be fore ini tial op er a tion, read this op er at ing man ual care fully. Ob serve all points.In quire in case of un cer tain ties. This will avoid dan ger to per sons and dam age of material! · Store this op er at...
Page 11 - Safety in struc tions 10
· Do not carry through mod i fi ca tions, at tach ments or al ter ations of the unit with outthe man u fac turer’s per mis sion. Dan ger of accidents! · By means of this op er at ing man ual, pre pare pre cise in struc tions for use of thisunit. Faulty op er a tion may lead to ac ci dents! · Des ig ...
Page 12 - Ob serve the safety in struc tions for the con nected units.; Safety in struc tions 11
· At tach ments which are not de liv ered by Ster ling must be con structed ac cord ingto the safety stan dard EN 294. Dan ger of ac ci dents! · Check all lines, hoses and cou pling pieces in reg u lar in ter vals for leak ages anddam age. Any er rors must be elim i nated im me di ately.Dan ger of a...
Page 13 - Safety in struc tions 12
1.4. For the safety of the units · The unit may only be used for con vey ing cy lin dri cal plas tic gran ules and regrindon in jec tion mould ing ma chines. · Never change set tings un less you are able to pre cisely fore see the con se -quences. · Use only orig i nal Ster ling spare parts. · Ob se...
Page 14 - In stal la tion in struc tions; ing plat; In stal la tion in struc tions 13
2. In stal la tion in struc tions » These in stal la tion in struc tions are in tended for per sons withskills in elec tri cal and me chan i cal ar eas due to their train ing, ex -pe ri ence and re ceived in struc tions.Per son nel us ing these in stal la tion in struc tions must be in -structed in ...
Page 15 - In stal la tion in struc tions 14
2.1. Gen eral in for ma tion Un pack all parts of the sin gle con veyor unit and make sure that ev ery thing isavail able: · con veyor hop per with level probe (1) · con trol and main te nance unit (2) · 2 x in jec tor tube (3) · 2 x sup ply hose (4) with 4 hose clamps · com pressed-air hose · op er...
Page 16 - In stall ing the con veyor hop per; The con veyor hop per is equipped with a uni ver sal flange.; In stal la tion in struc tions 15
2.2. In stall ing the con veyor hop per The sin gle con veyor unit is not sen si tive to shocks and can be in stalled di rectly on the pro cess ing ma chine. Make sure that all con nec tions are tight so that the con vey ing per for mance is notim paired. The con veyor hop per is equipped with a uni...
Page 17 - In stall ing the con trol and main te nance unit; Dur ing in stal la tion, ob serve the length of the sup ply lines.; In stal la tion in struc tions 16
2.3. In stall ing the con trol and main te nance unit In stall the con trol and main te nanceunit at a freely ac ces si ble site. Ob serve the length of the con nec tionca ble. Ob serve the length of the sup pliedhoses to the in jec tor tubes. F Dur ing in stal la tion, ob serve the length of the su...
Page 18 - In stal la tion in struc tions 17
2.4. Con nect ing the com pressed-air sup ply Check com pressed-air pip ing for cor rect in stal la -tion and as sem bly. Check fit tings, length and qual ity of the hose con -nec tions for agree ment with re quire ments. Check all com pressed-air lines for leak ages. You need a com pressed-air sup ...
Page 19 - In stal la tion in struc tions 18
2.5. Elec tri cal con nec tion » Ob serve the reg u la tions of the lo cal elec tric ity board. The op er at ing volt age is 230 V, AC, PE, 50/60 Hz.Spe cial volt ages avail able on re quest. The con nected load is approx. 15 W. The con nec tion takes place by means of a mains con nec tor. A sep a r...
Page 20 - Func tional de scrip tion; Func tional de scrip tion 19
3. Func tional de scrip tion » This func tional de scrip tion is in tended for the op er at ing per son -nel of the equip ment. Gen eral knowl edge of op er at ing con veyor units is pre req ui site. En sure in each case that the op er at ing per son nel are sufficiently informed. F The sin gle con ...
Page 21 - Func tional de scrip tion 20
3.1. Method of func tion ing The sin gle con veyor unit works ac cord ingto the venturi prin ci ple. An ex ter nal com -pressed-air sup ply is needed. A venturi me ter (A) is in te grated in the in -jec tor tube. The venturi me ter as pi ratesthe ma te rial in the lower part of the tube (C) and then...
Page 23 - Switch on the con veyor unit at the con trol and main te nance unit.; Set ting the mix ing ra tio of the com po nents
4.1. Prep a ra tions Check whether the in jec tor tubes are in serted in the ma te rial to be con veyed. Switch on the com pressed-air sup ply. Switch on the con veyor unit at the con trol and main te nance unit. The con veyor unit should now con vey un til the con veyor hop per is filled up to thel...
Page 25 - Fine ad just ment of the fill ing level in the con veyor hop per; Coun ter clock wise ro ta tion makes the fill ing level rise.
4.3.1. Fine ad just ment of the fill ing level in the con veyor hop per & Be fore the fine ad just ment, carry through a ba sic ad just -ment. Dur ing op er a tion, care fully turn the ad just ment screw (A) of the level probe bymeans of a screw driver un til the de sired fill -ing level is reac...
Page 26 - Main te nance 25
5. Main te nance » This chap ter is in tended for per sons with skills in elec tri cal andme chan i cal ar eas due to their train ing, ex pe ri ence and re ceivedin struc tions. Per son nel us ing the in struc tions in this chap ter must be in -structed of the reg u la tions for the pre ven tion of ...
Page 27 - Main te nance 26
L Dis con nect the equip ment from mains sup ply be fore start ingmain te nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all com pressed air pip ing of the equip ment be -fore start ing maintenance work. F Please ob serve the main te nance in ter vals....
Page 28 - Main te nance 27
5.1. Main te nance in ter vals daily: Check the set ting of the pres sure re ducer.Empty the wa ter sep a ra tor. Check the dan ger signs on the unit for leg i bil ity and com plete ness. monthly: Clean the fil ter and sieve(de pend ing on ac cu mu la tion of dust!).Blow out the fil ter from the in ...
Page 29 - Dis con nect the mains plug.; Disassembly; Re place the sieve and seal ing ring in case of dam age.; Main te nance 28
5.2. Clean ing/re plac ing the fil ter car tridge » Switch off the unit. Dis con nect the mains plug. Disassembly Re move the fil ter car tridge (A). Blow out the fil ter car tridge (A) from the in side out by means of com pressed air orre place the fil ter. Open the tog gle-type fas tener (B) and f...
Page 30 - Assembly; As sem ble the sieve and the seal ing ring.; Main te nance 29
Assembly As sem ble the sieve and the seal ing ring. Check the sieve for proper fit. Clean the hop per loader by means of a vac uum cleaner. Close the hop per lid. Close the tog gle-type fas tener. As sem ble the fil ter car tridge. & Or der num berfil ter car tridge: ID 98171 Sieve: ID 29252 Se...
Page 32 - Tech ni cal data 31
6. Tech ni cal data Max. per mis si ble shot weight of the in jec tion mould ing ma chine: . . . . . . . . . . . . . . . 100 kg/h (with 0.6 kg/l) (220.56 lbs/hr) (1.32 lbs./l) Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 3 kg (6.61 lbs.)...
Page 33 - Tech ni cal data 32
6.1. Di men sion sheet 0 1 6- 4 M S SSV 05/2R Tech ni cal data 32 Di men sions and data are not bin ding. All di men sions are in mm. (in.) All data are sub ject to chan ge.
Page 34 - Tech ni cal data 33
6.2. Spare parts list 0 1 6- 4 M S SSV 05/2R Tech ni cal data 33 3 5 1 0 4 6 2 1
