Page 3 - Tech ni cal ser vice:; The se ope ra ting in struc tions are for:*; Ster ling Ma te rial Pro cess ing
Tech ni cal ser vice: Ser vice de part mentTele phone: (800) 423-3183 Edi ti on: 02/01 Ster ling or der con fir ma ti on no.: _ _ _ _ _ _ _ _ _ _ _ 0 3 6- 4 M S SSPET5 2 The se ope ra ting in struc tions are for:* (* Plea se fill in per so nal ly) Se ri al num ber: Built in: Date of de li very: Num ...
Page 4 - All rights re served.
Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in theseop er at ing in struc tions at any time with out no tice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con -text with these op er at ing in struc tions. Copying, t...
Page 5 - Tab le of con tents
Tab le of con tents 1. Sa fe ty in struc tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.1. War nings and sym bols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2. Ex pla na tions and in for ma ti on . . . . . . . . . . . . ...
Page 7 - Safety in struc tions; rect haz ards con nected with the; Safety in struc tions 6
1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip -ment of the di rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc t...
Page 8 - Safety in struc tions 7
1.1. Warn ings and sym bols The fol low ing warn ings and sym bols are used in these op er at ing in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury ispos si ble if the cor re spond ing in struc tions, reg u la tions or warn -ings are not ob served. L This sym bo...
Page 10 - Safety in struc tions 9
1.3. For your safety · The op er at ing per son nel of this equip ment must be at least 16 years old. · Please read these op er at ing in struc tions care fully be fore tak ing into op er a tion forthe first time. Con tact us should ques tions arise. This avoids in jury and dam age to equip ment! · ...
Page 11 - Safety in struc tions 10
· Do not mod ify, add other equip ment or change the de sign of the equip ment with -out the ap proval of the man u fac turer. Cau tion: Dan ger of ac ci dents! · Com pile de tailed op er at ing in struc tions based on these op er at ing in struc tions forthe se quence of pro ce dures to be car ried...
Page 12 - This equip ment is not suit able for foods pro cess ing.; Safety in struc tions 11
· This equip ment is not suit able for foods pro cess ing. · Ob serve that sound in ten sity lev els over 85 dB(A), may cause pro longed dam age to health. Use suit able ear muffs. This avoids im pair ment of hear ing! · At tach ments not sup plied by Ster ling must be man u fac tured in ac cor danc...
Page 14 - As sem bly in struc tions; En su re in each case that the per son nel are in form ed.; As sem bly in struc tions 13
2. As sem bly in struc tions » The se in stal la ti on in struc tions are in ten ded for per sons withskills in elec tri cal and me cha ni cal are as due to their trai ning, ex -pe rien ce and re cei ved in struc tions. Per son nel using the se in stal la ti on in struc tions must be in struc -ted i...
Page 15 - As sem bly in struc tions 14
2.1. As sem bly The sin gle con veyor unit is in sen si tive to shocks and can be mounted di rectlyonto the pro cess ing ma chine, on a ma chine hop per, a dry ing hop per or a dos ingand blend ing unit. The equip ment is de liv ered as a com plete as sem bly. Un pack the equip ment. Re move the pla...
Page 16 - As sem bly in struc tions 15
Mount ing on fixed ma chine throats or in ter me di ate con tain ers is done by meansof strap re tain ers. Please check dur ing as sem bly that the ad mis si ble bear ing loads are not ex -ceeded. Mount the con veyor in such a way that the out let flap swings in a right an gle to thedi rec tion of m...
Page 17 - As sem bly in struc tions 16
2.2. Moun ting the suc ti on pipe MV The suc tion pipe con sists of an in ner pipe (A) and an outer pipe (B) which can beoff set against each other. Con nect the in ner pipe with the straight end to a flex i ble hose: Push the free pipe end into the flex i ble line to a depth of approx. 4-5 cm (167-...
Page 18 - The equip ment is con nected to mains sup ply by a de vice plug.; As sem bly in struc tions 17
2.3. Elec tri cal con nec tion » Elec tri cal con nec tion of the equip ment must be car ried out byqual i fied per son nel only. En sure that the reg u la tions of the lo cal elec tric sup ply com panyare ob served. The op er at ing volt age is 230 V/50 Hz.Spe cial volt ages on re quest. The con ne...
Page 19 - As sem bly in struc tions 18
2.3.1. In stal la tion of the “flap switch” sig nal line In sert the ap pli ance plug of the “flap switch” sig nal line into the “flap switch” con -nec tor (A) on the lower side of the con trol ler. 2.3.2. In stal la tion of the sig nal line of the SKW (op tional) In sert the ap pli ance plug of the...
Page 20 - This work must be car ried out by qual i fied per son nel only.; As sem bly in struc tions 19
2.3.3. In stal la tion of an alarm in di cat ing de vice at the SSE con trol ler (op tio nal) » This work must be car ried out by qual i fied per son nel only. Dis con nect the unit from mains sup ply by the de vice plug be foreyou be gin with works on the con trol ler. Dan ger to life! The con nec ...
Page 21 - As sem bly in struc tions 20
2.4. Com pres sed-air supp ly For ope ra ting the clea ning unit, a com pres sed-air supp ly is ne ces sa ry. L De pres su ri ze com pres sed-air supp ly li nes which must beope ned. F Com pres sed air must be de wa te red, dust free and oil free. In stall a main ten an ce unit if re qui red. Ad jus...
Page 22 - Func tional de scrip tion; Func tional de scrip tion 21
3. Func tional de scrip tion » This func tional de scrip tion is in tended for all op er at ing per son -nel of the equip ment. Pre req ui site for this func tional de scrip tion is gen eral knowl edgeof con vey ing sys tems. En sure in each case that the op er at ing per son nel are suf fi -ciently...
Page 23 - Func tional de scrip tion 22
3.1. Gen eral The sin gle con veyor unit func tions ac -cord ing to the prin ci ple of suc tion con -vey ance. A high-per for mance tur bine,mounted per ma nently on the de vice,pro vides for the vac uum that is re - quired to con vey the ma te rial into thesep a ra tor. In the sep a ra tor the ma t...
Page 24 - Func tional de scrip tion 23
3.2. Con trol ler SSE The set ting for the con vey ing time and the line cle ar time are made via the keys(A1: “chan ge-over” key, A2: “ar row key”) on the front of the con trol sys tem. Theva lu es which have been set will be dis play ed on the dis play (B). The va lu es whichhave been set are main...
Page 25 - An “E” ap pe ars in the dis play and an er ror num ber.; Func tional de scrip tion 24
If a ma te ri al clea ring val ve has been in stal led (op ti on) re si du es of flo wing ma te ri al will be clea ned from the con vey ing line du ring the line cle ar time. If a dis tur ban ce oc curs in the unit, an alarm mes sa ge will be is su ed (op ti on, only ifthe alarm in di ca ting de vi ...
Page 26 - The time in ter val can be set from 5 to 20 se conds.; Func tional de scrip tion 25
3.3. Con trol ler SSP The set ting for the con vey ing time and the line cle ar time are made via the keys(A1: “chan ge-over” key, A2: “ar row key”) on the front of the con trol sys tem. Theva lu es which have been set will be dis play ed on the dis play (B). The va lu es whichhave been set are main...
Page 27 - Putting into op er a tion; This chap ter is in tended for op er at ing per son nel.; Putting into op er a tion 26
4. Putting into op er a tion » This chap ter is in tended for op er at ing per son nel. Pre req ui site for this chap ter is gen eral knowl edge of the op er a -tion of con vey ing sys tems. Also pre req ui site for this chap ter is that the func tional de scrip -tion has been read and un der stood....
Page 28 - Putting into op er a tion 27
4.1. Check ing the pipe sys tem Re move the flex i ble hose from the con nected ma te rial takeup. Close the open end of the hose with your hand. Con nect the unit to mains sup ply by the de vice plug. If the tur bine is op er at ing, your hand must feel the suc tion within few sec onds. If you don’...
Page 29 - Putting into op er a tion 28
4.2. Ad justing the suc tion pipes The suc tion pipes have to be ad justed ex actly to en sure troublefree op er a tion. 1. Set the suc tion pipes to their home po si tion. & At home po si tion the in ner pipe of the suc tion pipe pro trudesabout 120-160 mm (4.72-6.30 in) from the outer pipe at ...
Page 30 - Set ting the con vey ing time; Press the; “ar row key”; -99 se conds may be set for the con vey ing time.; The tur bi ne is run ning but no ma te ri al is being con vey ed:; Re du ce the con vey ing time.; The con vey ing ca pa ci ty is too low:; In crea se the con vey ing time.; Putting into op er a tion 29
4.3. Set ting the con trol ler SSE F The fil ling ca pa ci ty of the hop per loa der may not ex ceed thema te ri al in let. & The set ting is in de pen dent of the con vey ing line and the ma -te ri al to be con vey ed. It is only pos si ble to set the con vey ing time / line cle ar timewhen the...
Page 31 - Set ting the line cle ar time; and; Putting into op er a tion 30
Set ting the line cle ar time Press the “ar row key” and the “chan ge-over” key . & The line cle ar time which was last se lec ted ap pe ars in thedis play. 0-99 se conds may be set for the line cle ar time. F If no line cle ar val ve has been in stal led en ter “0". 0 3 6- 4 M S SSPET5 Putt...
Page 32 - Set ting the pul se du ra ti on; Putting into op er a tion 31
4.4. Set ting the con trol ler SSP & It is only pos si ble to set the pul se du ra ti on / time in ter valwhen the unit is not con vey ing any ma te ri al. Set ting the pul se du ra ti on Press the “ar row key” . & The pul se du ra ti on (= du ra ti on of a clea ning pul se) whichwas last se...
Page 33 - In iti al con vey ing ope ra tions; This ma te ri al should not be used again.; Alarm Mes sa ges dis play ed on the con trol ler SSE; Putting into op er a tion 32
4.5. In iti al con vey ing ope ra tions Me tal sha vings may be in si de the pipe from cut ting down pi pes into lengths. The -se are pul led du ring the first con vey ing pro cess and col lec ted in the se pa ra tor. F This ma te ri al should not be used again. 4.6. Alarm Mes sa ges dis play ed on ...
Page 34 - Putting into op er a tion 33
The fol lo wing er ror mes sa ges can be dis play ed: “E1" The alarm mes sa ge “E1" is dis play ed when no ma te ri al has been con vey ed du -ring 3 con se cu ti ve con vey ing cy cles. Check that suf fi cient ma te ri al is being con vey ed. Check that the flap switch is set cor rect ly. F...
Page 35 - Alarm Mes sa ges dis play ed on the con trol ler SSP; If a dis tur ban ce oc curs in the unit, an alarm mes sa ge will be is su ed.; Putting into op er a tion 34
4.7. Alarm Mes sa ges dis play ed on the con trol ler SSP If a dis tur ban ce oc curs in the unit, an alarm mes sa ge will be is su ed. & An “E” ap pe ars in the dis play and an er ror num ber. “E2" If the con trol sys tem be comes too hot dur ing op er a tion (>70°C) (158°F) the “E2"...
Page 37 - Main te nance 36
L Dis con nect the equip ment from mains sup ply be fore start ingmain te nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all sys tem sec tions of the equip ment be forecar ry ing out any re pair work. F Please ob serve the main te nance in ter vals. Be...
Page 38 - Main te nance 37
5.1. Main te nance in ter vals Daily: Check warn ing signs on equip ment for good leg i bil ity and com plete ness Wee kly: Check the main ta nan ce unit Check ope ra ting pres su re of the plant’s supp lynet work (5-6 bar (72.52-87.02 PSI) sys tem over pres su re) Month ly: Check functi on of the d...
Page 39 - Main te nance 38
5.2. Ser vicing the con veyor » Dis con nect the unit from mains supp ly by the de vi ce plug. De pres su ri ze all sys tem sec tions of the equip ment (only unitswith ac ti ve clea ning). Dis as sem bly the unit. 5.2.1. Clea ning/re pla cing the fil ter car trid ges of the clea ning unit F Cle an t...
Page 40 - Re mo val; Open the ten; or; Mount clam ping de vi ces of the fil ter car trid ges.; Main te nance 39
Re mo val Open the ten si on ring (A) and remo ve the hop per loa der lid (B). Open the ten si on ring (C) and re -mo ve clea ning unit (D). Re lea se clam ping de vi ces of thefil ter car trid ges. Re mo ve the fil ter car trid ges (E)from the in ter me di ate plat form. Cle an the fil ter car trid...
Page 41 - Main te nance 40
5.2.2. Changing the seal ing ring of the out let flap Draw the old seal ing ring off thenoz zle of the ma te rial out let. In stall the new seal ing ring. F Ob serve the di rec tion of in stal la tion. In stall the unit. & Or der num ber sea ling ring: ID 23098 0 3 6- 4 M S SSPET5 Main te nance ...
Page 42 - Main te nance 41
5.2.3. Ad justing the flap switch Re move the con nect ing plug “flap switch” from the con nec tion hous ing of thehop per. Con nect an ohm me ter to PINS 2 and 3 of the con nect ing plug “flap switch”. Re lease the nuts (A) of the flap switch (B) un til the sup port can be dis placed. Open the out ...
Page 44 - In stal la tion; Mount the brush holder.; Main te nance 43
In stal la tion Mount the brush holder. Mount the cover (G). Mount the tur bine hous ing (F). Mount the screws (E) at the tur bine hous ing. Mount the ground con nec tions (C) and the mains ca ble (D). Mount the lid (B). Mount the screws (A) at the lid. In stall the unit. F Ob serve that no ca bles ...
Page 47 - This parts list is only for the use of trained per son nel only.
7. Parts list » This parts list is only for the use of trained per son nel only. All other per sons are not per mit ted to re pair or to change theequip ment. 0 3 6- 4 M S SSPET5 Parts list 46
Page 49 - Designation
SSPET5 Pos. Or der no. Designation 1 85628 Brush hol der with car bon (brush swit ching off) 2 83380 Tur bi ne (1200 W) 3 97556 So lenoid valve 85460 Ven ti la ti on valve 85462 Com pres sed-air container 4 83080 Con trol ler SSP 5 83379 Fil ter car trid ges (4 pcs.) 6 83098 Con trol ler SSE 7 28420...
Page 50 - Ac ces so ries 49
8. Ac ces so ries o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 0 3 6- 4 M...
