Page 2 - SSE 5 BL
SSE 5 BL 2 Sterling Material Processing5200 West Clinton Ave.Milwaukee, WI 53223 Telephone: (414) 354-0970Fax: (414) 354-6421 www.sterlco.com Technical service:Service departmentTelephone: (800) 423-3183 Edition: 07/03 These operating instructions are for*:(* please fill in personally) Serial number...
Page 5 - Table of contents
SSE 5 BL 4 Table of contents 1. 1. General instructions .......................................................................................... 1-1 1.1. Warnings and symbols....................................................................................... 1-21.2. Explanations and information...
Page 7 - General instructions
SSE 5 BL General instructions 1-1 1. General instructions These instructions apply to all persons within the range of actionof the equipment. These operating instructions are to be used by all personsassigned activities connected with the equipment.
Page 10 - Safety instructions; Knowledge of the English language is prerequisite.
SSE 5 BL Safety instructions 2-1 2. Safety instructions These safety instructions apply to all persons within the range ofaction of the equipment. Please inform all persons within the range of action of theequipment of the direct and indirect hazards connected with theequipment. These operating inst...
Page 11 - General
SSE 5 BL Safety instructions 2-2 2.1. For your safety 2.1.1. General The operating personnel of this equipment must be at least 16 years old. Please read these operating instructions carefully before taking into operation for the first time.Contact us should questions arise. This avoids injury and d...
Page 12 - Assembly
SSE 5 BL Safety instructions 2-3 2.1.2. Assembly Compare the connected loads with those of the mains supply. Danger of injury through electricalshock! When using lifting gear, please observe the pertaining regulations. Caution: Danger of accidents! Do not modify, add other equipment or change the de...
Page 13 - Operation; Maintenance
SSE 5 BL Safety instructions 2-4 2.1.3. Operation Appoint an equipment foreman to be responsible for the equipment. Ensure that the operating personnel are provided detailed instruction in the operation of theequipment. Improper operation results in danger of accidents! When the main switch is switc...
Page 14 - For the operating safety of the equipment
SSE 5 BL Safety instructions 2-5 2.2. For the operating safety of the equipment Never change settings if the consequences are not precisely known. Use only original Sterling spare parts. Please observe the maintenance schedule. Keep record of all maintenance and repair work. Please note that electro...
Page 15 - Putting into operation; This chapter is intended for operating personnel.
SSE 5 BL Putting into operation 3-1 3. Putting into operation This chapter is intended for operating personnel. Prerequisite for this chapter is general knowledge of theoperation of conveying systems. Also prerequisite for this chapter is that the functional descriptionhas been read and understood. ...
Page 18 - -99 seconds may be set for the conveying time.
SSE 5 BL Putting into operation 3-4 3.3. Setting the controller F The filling capacity of the hopper loader may not exceed thematerial inlet. & The setting is independent of the conveying line and the materialto be conveyed. It is only possible to set the conveying time/line clear time whenthe u...
Page 19 - The line clear time which was last selected appears in the display.
SSE 5 BL Putting into operation 3-5 Setting the line clear time Press the “change-over” key and then the “arrow key” . & The line clear time which was last selected appears in the display. 0-99 seconds may be set for the line clear time. F If no line clear valve has been installed enter “0"....
Page 20 - Error and error correction; The “Start-up” description must have been read and understood.
SSE 5 BL Error and error correction 6 4. Error and error correction This chapter is intended for the operating personnel of theequipment. Prerequisite for this chapter is general knowledge of theoperation of conveying systems The “Start-up” description must have been read and understood. Ensure in e...
Page 21 - An “E” appears in the display and an error number.; When the malfunction has been corrected press the key.
SSE 5 BL Error and error correction 7 If a disturbance occurs in the unit, an alarm message will be issued (option, only if the alarmindicating device has been activated). & An “E” appears in the display and an error number. The alarm indicating device (signal siren, horn) reacts. F The control ...
Page 22 - not
SSE 5 BL Maintenance 8 5. Maintenance This chapter is intended for persons with skills in electrical andmechanical areas due to their training, experience and receivedinstructions. Personnel using the instructions in this chapter must beinstructed of the regulations for the prevention of accidents, ...
Page 23 - Please observe the maintenance intervals.
SSE 5 BL Maintenance 9 F Please observe the maintenance intervals. Before starting maintenance work, clean the equipment of oil, fuelor lubricants. Ensure that materials and incidentals required for operation aswell as spare parts are disposed of properly and in anenvironmentally sound manner. Use o...
Page 24 - The given maintenance intervals are average values.
SSE 5 BL Maintenance 10 5.1. Maintenance intervals Daily: Check warning signs on equipment for good legibility and completenessClean the filter: Use compressed air to blow through the filter (accordingto the accumulation of dust) Monthly: Check function of the device plug Every 6 months: Check all e...
Page 25 - Figure 0: Installation sealing ring; Changing the sealing ring of the outlet flap; Order number sealing ring “material outlet”:
SSE 5 BL Maintenance 11 Figure 0: Installation sealing ring 5.2.1. Changing the sealing ring of the outlet flap Remove the connecting plug “flap switch” (A)Remove the tension ring (B) and the sealing ring (C).Remove the upper part of the hopper loader (D) from the lower part (E). Draw the old sealin...
Page 26 - Adjusting the flap switch; Order numbers
SSE 5 BL Maintenance 12 5.2.2. Adjusting the flap switch Remove the connecting plug “flap switch”from the connection housing of the hopper. Connect an ohmmeter to PINS 2 and 3 ofthe connecting plug “flap switch”. Release the nuts (A) of the flap switch (B)until the support can be displaced. Open the...
Page 27 - Cleaning the unit; Order number
SSE 5 BL Maintenance 13 5.2.3. Cleaning the unit Open the toggle-type fasteners (A). Fold the hopper lid with turbine upwards. Remove the filter (B). Clean the filter by means of compressed-air. Clean the hopper loader by means of a vacuum cleaner. Mount the filter (B). Pay attention for proper fit....
Page 29 - Functional description
SSE 5 BL Functional description 15 6. Functional description This functional description is intended for all operating personnelof the equipment. Prerequisite for this functional description is general knowledgeof conveying systems. Ensure in each case that the operating personnel are sufficientlyin...
Page 33 - Transport, Assembly and Storage
SSE 5 BL Transport, Assembly and Storage 19 7. Transport, Assembly and Storage This chapter is intended for all operating personnel of theequipment. Personnel using these instructions must be instructed in theregulations for the prevention of accidents, the operatingconditions and safety regulations...
Page 34 - The main switch must be freely accessible.
SSE 5 BL Transport, Assembly and Storage 20 7.1. Transport and Packing Please ensure adequate carrying capacity of the liftingequipment. The equipment pass a rigorous operating test in the factory and are packed carefully to avoidtransport damage. Please check packing on delivery for transport damag...
Page 35 - Assembly instructions; Ensure in each case that the personnel are informed.
SSE 5 BL Assembly instructions 21 8. Assembly instructions These installation instructions are intended for persons withskills in electrical and mechanical areas due to their training,experience and received instructions. Personnel using these installation instructions must be instructedin the regul...
Page 36 - The controller must be freely accessible.
SSE 5 BL Assembly instructions 22 8.1. Assembly The single conveyor unit is insensitive to shocks and can bemounted directly onto the processing machine, on a machinehopper, a drying hopper or a dosing and blending unit.The equipment is delivered as a complete assembly.Remove the plastic stopper (A)...
Page 38 - Observe the bearing capacity of the machine flange.; Always wear a safety goggle.
SSE 5 BL Assembly instructions 24 8.2. Mounting on the processing machine A material hopper VT 2,3/70 / VT 2,8/70 is required: Mount the material hopper onto the flange of theprocessing machine.Mount the unit onto the material hopper. F Observe the bearing capacity of the machine flange. 8.3. Mounti...
Page 39 - Mounting onto mixing hoppers with lateral inlet
SSE 5 BL Assembly instructions 25 8.4. Mounting onto mixing hoppers with lateral inlet A material hopper VT 2,3/70/VT2,8/70 is required: Mount the material hopper onto the swan-neck of themixing hopper.Mount the unit onto the intermediate hopper. F Observe the bearing capacity of the machine flange....
Page 41 - The regulations of the local Electricity Board must be observed.
SSE 5 BL Assembly instructions 27 8.8. Pipework If PVC hoses are used for conveying, they must be grounded: draw out the copper lead on bothends of the hose and jam it between hose and tube. For fastening, use threaded clamps. 8.9. Electrical connection The regulations of the local Electricity Board...
Page 42 - Installation of the “flap switch” signal line; Observe the connecting diagram.
SSE 5 BL Assembly instructions 28 8.9.1. Installation of the “flap switch” signal line Insert the appliance plug of the “flap switch” signal line into the “flap switch” connector (A) on thelower side of the controller. 8.9.2. Installation of the signal line of the SKW (optional) & Observe the co...
Page 43 - Installation of the alarm indicating device (optional); This work must be carried out by qualified personnel only.
SSE 5 BL Assembly instructions 29 8.9.3. Installation of the alarm indicating device (optional) This work must be carried out by qualified personnel only. Disconnect the unit from mains supply by the device plug beforeyou begin with works on the controller. Danger to life! The connection is potentia...
Page 44 - Depressurize compressed-air supply lines which must be opened.
SSE 5 BL Assembly instructions 30 8.10. Compressed-air supply For operating the cleaning device, a compressed-air supply is necessary.Check compressed-air piping for correct installation and assembly.Check fittings, length and quality of the hose connections for agreement with requirements.The opera...
Page 45 - Technical data
SSE 5 BL Technical data 31 9. Technical data These instructions apply to all persons within the range of actionof the equipment. These operating instructions are to be used by all personsassigned activities connected with the equipment.
Page 48 - Spare parts list; E = Spare part, storekeeping for more than 2 years
SSE 5 BL Spare parts list 34 10. Spare parts list This spare parts list is intended to be used only by trainedpersonnel. Other persons are not permitted to modify or repair theequipment. & Wear Code: A = Wearing part, fast used up B = Wearing part C = Spare part, storekeeping for 1 year D = Spar...
Page 51 - Please observe the operating manuals in chapter 11.
SSE 5 BL Spare parts list 37 10.2. Accessories F Please observe the operating manuals in chapter 11.
Page 52 - Accessories
SSE 5 BL Accessories 38 11. Accessories o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Page 53 - Electrical manual
SSE 5 BL Electrical manual 39 12. Electrical manual This electrical manual is intended to be used only by Sterlingservice personnel and trained personnel authorized by Sterling. Other persons are not permitted to modify or repair theequipment.
