Page 2 - Tech ni cal ser vi ce:; The se ope ra ting in struc tions are for:*; Ster ling Ma te rial Pro cess ing
Tech ni cal ser vi ce: Ser vi ce de part mentTele phone: (800) 423-3183 Edi ti on: 10/01 a 5 1 6- 3 M S SSK 5-DURO 2 The se ope ra ting in struc tions are for:* (* Please fill in per son ally) Se ri al num ber: Built in: Date of de li very: Num ber of de li very: Date of com mis sio ning: Lo ca ti o...
Page 3 - All rights re ser ved.
Ster ling Ma te rial Pro cess ing re tains all rights to chan ge the in for ma ti on in the seope ra ting in struc tions at any time wit hout no ti ce. We as su me no lia bi li ty for any er rors or di rect or in di rect da ma ge re sul ting in con -text with the se ope ra ting in struc tions. Co py...
Page 5 - Tab le of con tents
Tab le of con tents 1. Sa fe ty in struc tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1. War nings and sym bols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2. Ex pla n...
Page 6 - Safety in struc tions; Knowl edge of the Eng lish lan guage is pre req ui site.; Safety in struc tions 5
1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip ment of thedi rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc tio...
Page 7 - Safety in struc tions 6
1.1. Warn ings and sym bols The fol lo wing war nings and sym bols are used in the se ope ra ting in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is pos si ble if thecor re spond ing in struc tions, reg u la tions or warn ings are not ob served. L This sym bol...
Page 9 - Safety in struc tions 8
1.3. For your safety · It is ab so lutely nec es sary that you ob serve the op er at ing in struc tions for the cor re spond ing con -vey ing sys tem. · The de vice is in tended ex clu sively for con vey ing plas tic gran ules and regrind. Any other us age isnot per mit ted. · This de vice is not su...
Page 10 - In stal la tion in struc tions; En sure in each case that the per son nel are in formed.; In stal la tion in struc tions 9
2. In stal la tion in struc tions » These in stal la tion in struc tions are in tended for per sons with skills in elec tri -cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in -struc tions. Per son nel us ing these in stal la tion in struc tions must be in structed i...
Page 11 - In stal la tion in struc tions 10
2.1. Trans port For trans port, only the ap pro pri ate lift ing gear should be used (e.g. fork lift or work shop crane). » Ob serve the car ry ing ca pac ity of the lift ing gear.Ob serve the safety in struc tions for the han dling of lift ing gear. 2.2. Set-up The ar range ment of the hop per load...
Page 12 - In stal la tion in struc tions 11
2.3. Com pressed-air sup ply (only with com pressed-air valves) For op er at ing the con trol valves, a com -pressed-air sup ply is nec es sary. Check com pressed-air pip ing for cor rectin stal la tion and as sem bly. Check fit tings, length and qual ity of thehose con nec tions for agree ment with...
Page 13 - The rules of the lo cal elec tric ity board must be ob served.; In stal la tion in struc tions 12
2.4. Elec tri cal con nec tion » The elec tri cal con nec tion may only be car ried out by trained per son nel. Other per sons are not per mit ted to carry out the elec tri cal con nec tion. The rules of the lo cal elec tric ity board must be ob served. Be fore be gin ning the elec tri cal con nec t...
Page 14 - In stal la tion in struc tions 13
a 5 1 6- 3 M S SSK 5-DURO In stal la tion in struc tions 13 AV = clea ning val ve KS = flap switch SV = di aphragm val ve 1 = flap switch (KS) 2 = clea ning val ve (AV) 3 = di aphragm val ve (SV) 4 = KS 5 = AV 6 = SV
Page 15 - Func tional de scrip tion; Func tional de scrip tion 14
3. Func tional de scrip tion The con vey or hop per is used for the au to ma tic con vey an ce of ther mo set du ro plast ma te ri al aswell as ther mo plas tic powder. The hop per can only func tion in con nec tion with a vac uum con veyor plant. The hop per works with a fil ter car trid ge. The sh...
Page 16 - Main te nance 15
4. Main te nance » This chap ter is in tended for per sons with skills in elec tri cal and me chan i calar eas due to their train ing, ex pe ri ence and re ceived in struc tions. Per son nel us ing the in struc tions in this chap ter must be in structed of the reg -u la tions for the pre ven tion of...
Page 17 - Main te nance 16
F Please ob serve the main te nance in ter vals. Be fore start ing main te nance work, clean the equip ment of oil, fuel or lu bri -cants. En sure that ma te ri als and in ci den tals re quired for op er a tion as well asspare parts are dis posed of prop erly and in an en vi ron men tally soundman n...
Page 18 - Main te nance 17
4.1. Main te nance in ter vals Dai ly: check war ning signs on equip ment for good le gi bi li ty and com ple te ness. with com pres sed-air val ve:check the oil le vel in the oi leremp ty the wa ter se pa ra torcheck the ope ra ting pres su re in the fac to ry duct work sys tem(max. 6 bar (87.02 PS...
Page 19 - Nonreturn valve; Main te nance 18
4.2.1. Re place the seal ing rings Nonreturn valve Loo sen the tighte ning strap at the hop per lid. Re mo ve the hop per lid . Draw the old seal ing ring off the nozzle (A). In stall the new seal ing ring. Ob serve the di rec -tion of in stal la ti on (B). Mount the hop per lid. Mount the tighte ni...
Page 20 - In stall the new seal ing ring.; Main te nance 19
Out let flap Draw the old seal ing ring off the noz zle ofthe ma te rial out let. In stall the new seal ing ring. F Ob serve the di rec tion of in stal la tion. In stall the hop per. & Or der num ber seal ing ring: ID 23098 a 5 1 6- 3 M S SSK 5-DURO Main te nance 19 Out let flap
Page 21 - Main te nance 20
4.2.2. Ad just the flap switch Re move the con nect ing plug “flap switch”from the con nec tion hous ing of the hop per. Con nect an ohm me ter to PINS 1 and 4 ofthe con nect ing plug “flap switch”. Re lease the nuts (A) of the flap switch (B)un til the sup port can be dis placed. Open the out let f...
Page 22 - or; re pla ce; Main te nance 21
4.2.3. Repla cing the fil ter cartridge Loo sen the tighte ning strap (A). Re mo ve the hop per lid (B). Re mo ve the loc king pin from the threa dedrod (C). Loo sen the 2 flat nuts (D) and re mo ve thesa fe ty pla te (E). Re mo ve the was her (F). Pull the fil ter car trid ge (G) from the threa -de...
Page 23 - Main te nance 22
4.2.4. Cleaning the hop per Loo sen the tighte ning strap. Re mo ve the hop per lid. Clean the hop per loader by means of avac uum cleaner. Mount the hop per lid. Mount the tighte ning strap. Open the tog gle-type fas ten ers (A) on theflap of the hop per loader. Check the fil ter cloth (B) and the ...
Page 24 - Spare parts list 23
5. Spare parts list » This parts list is only for the use of trained per son nel only. All other per sons are not per mit ted to re pair or to change the equip ment. & Wear Code: A = Wea ring part, fast used up B = Wea ring part C = Spa re part, sto re kee ping for 1 year D = Spa re part, sto re...
Page 25 - Spare parts list 24
V 66412 SSK 5-DURO, com plete a 5 1 6- 3 M S SSK 5-DURO Spare parts list 24 75 78, 79 74 40 78, 79 41 44 13 2 4 8
Page 26 - Spare parts list 25
Pos. Or der no. De sig na ti on Wear Code 26487 com pres sed-air val ve, com ple te E 26491 di aphragm val ve, com ple te 2 23066 cy lin der with val ve C 4 09646 sea ling ring C 8 85489 sie ve C 13 02128 hose C 40 85612 fil ter car trid ge B 41 03141 vibrat or C 44 96093 loc king pin B 74 13021 sea...
Page 27 - Spare parts list 26
Pos. Or der no. De sig na ti on Wear Code 78 85533 ten si on ring E 26451 fastener E 79 28420 sea ling ring B 86 23091 wire cloth C 87 28626 fil ter cloth C 88 28625 sea ling B 89 28839 flap switch with plug and ca ble D 26462 co ver D 93 23098 sea ling ring B 94 23093 out let flap with magnet E a 5...
Page 28 - Di men si on Sheet; Tech ni cal data 27
6. Tech ni cal data Di men si on Sheet a 5 1 6- 3 M S SSK 5-DURO Tech ni cal data 27 Di men sions and data wit hout ob li ga ti on. Di men sions in mm (in.) Spec i fi ca tions may be sub ject to al te ra tions.
Page 29 - Elec tri cal man ual; Other per sons are not per mit ted to mod ify or re pair the equip ment.; Tech ni cal data 28
Elec tri cal man ual » This elec tri cal man ual is in tended to be used only by Ster ling ser vice per son -nel and trained per son nel au tho rized by Ster ling. Other per sons are not per mit ted to mod ify or re pair the equip ment. a 5 1 6- 3 M S SSK 5-DURO Tech ni cal data 28