Page 3 - The se ope ra ting in struc tions are for:*
Technical service: Ser vi ce de part mentTele phone: (800) 423-3183 Edition: 10/01 8 1 6- 4 M S SGFE 2 Ster ling Ma te rial Pro cess ing 5200 West Clinton Ave. Mil wau kee, WI 53223 Tele phone: (414) 354-0970 Fax: (414) 354-6421 www.sterlco.com The se ope ra ting in struc tions are for:* (* Plea se ...
Page 4 - All rights re ser ved.; SGFE
Ster ling Ma te rial Pro cess ing re tains all rights to chan ge the in for ma ti on in the seope ra ting in struc tions at any time wit hout no ti ce. We as su me no lia bi li ty for any er rors or di rect or in di rect da ma ge re sul ting in con -text with the se ope ra ting in struc tions. Co py...
Page 5 - Tab le of con tents
Tab le of con tents 1. Sa fe ty in struc tions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1. Ge ne ral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2. For your sa fe ty . . . . . . . . . . . . . . . . ....
Page 7 - Sa fe ty in struc tions; rect ha zards con nec; General
1. Sa fe ty in struc tions 1.1. General » The se sa fe ty in struc tions ap ply to all per sons wit hin the ran ge of ac ti on of the equip ment. Plea se in form all per sons wit hin the ran ge of ac ti on of the equip -ment of the di rect and in di rect ha zards con nec ted with the equip ment. The...
Page 10 - Operation; Ap point an equip ment fo re man to be re spon si ble for the equip ment.; Maintenance; Be fo re star ting main ten an ce work, ap point a su per vi sor.; For your sa fe ty
Operation Ap point an equip ment fo re man to be re spon si ble for the equip ment. En su re that the ope ra ting per son nel are pro vi ded de tai led in struc ti on in the ope -ra ti on of the equip ment. Im pro per ope ra ti on re sults in dan ger of ac ci dents! When the main switch is swit ched...
Page 12 - Con cer ning the se Ope ra ting In struc tions; Ge ne ral In for ma ti on
2. Con cer ning the se Ope ra ting In struc tions 2.1. Ge ne ral In for ma ti on » The se ope ra ting in struc tions are ad dres sed to all users of thede vi ce. The se ope ra ting in struc tions must be used by every per sonchar ged with work on the unit. 8 1 6- 4 M S Ge ne ral In for ma ti on Con ...
Page 16 - This chap ter is di rec ted at the ope ra tor of the equip ment.; Ge ne ral
3. Start-up 3.1. Ge ne ral » This chap ter is di rec ted at the ope ra tor of the equip ment. This chap ter as su mes ge ne ral skills in dea ling with con vey ingunits and SPS con trol units. This chap ter as su mes that the functio nal des crip ti on has beenread and un ders tood. It should be en ...
Page 17 - Con trol system; ESC
3.2. Con trol system The fa ci li ty’s con trol sys tem is fac to ry-programmed. Ne ver the less, you have toset spe ci fic va lu es (ba sic pa ra me ters) which are de pen dent on the pro ces sedma te ri al, for ins tan ce. The set va lu es are sa ved and re main sa ved even af ter swit ching off o...
Page 18 - Con nect the con trol sys tem to mains supp ly by the de vi ce plug.; Swit ching on the con trol sys tem
3.2.2. Key as signment Ar row keysto se lect a va lue to scroll the menu pa gesto chan ge a va lue Pus hing the key “OK”to se lect a menu, to chan ge va lu es (the cur sor bar jumps tothe first di git of the va lue); to con firm va lue en tries (with va lue ac cep tan ce). Pus hing the key “OK”to le...
Page 19 - Se lect the menu “ba sic pa ra me ter”.; Set ting the ba sic pa ra me ters
3.4. Set ting the ba sic pa ra me ters Se lect the menu “ba sic pa ra me ter”. Se lect “Set Pa ram”. Sig nal ti mes flap (B01) (stan dard set ting: 1 se cond). Chan ges only af ter con sul ta ti on withthe Sterling Service. 8 1 6- 4 M S Set ting the ba sic pa ra me ters Start-up 3-4 ESC OK Set Clock...
Page 20 - Con vey ing time; En
Con vey ing time (B05) En ter the de si red con vey ing time in se -conds. Line clea ring (B09) En ter the de si red line cle ar time in se - conds. F En ter “0” if no line clea ring val ve is moun ted. Emp ty ing time (B14) En ter the de si red emp ty ing time in se -conds. 8 1 6- 4 M S Set ting th...
Page 22 - Set the on/off switch in po si ti on ”ON”.; The first con vey ing ope ra tions; Check the ro ta tio nal di rec ti on of the va cu um ge ne ra tors.; Star ting the con vey ing pro ce du re
3.5. Star ting the con vey ing pro ce du re Set the on/off switch in po si ti on ”ON”. & If the hop per loa der re ports a lack of ma te ri al, the con vey ingis start ed. 3.6. The first con vey ing ope ra tions F Check the ro ta tio nal di rec ti on of the va cu um ge ne ra tors. Check the line...
Page 24 - Swit ching off the unit
3.8. Swit ching off the unit Set the on/off switch in po si ti on ”OFF”. & If the unit is swit ched off du ring a con vey ing pro ce du re thisope ra ti on will be fi nis hed. Dis con nect the unit from mains supp ly by the de vi ce plug. 8 1 6- 4 M S Swit ching off the unit Start-up 3-9
Page 27 - Main ten an ce sche du le
4.2. Main ten an ce sche du le In iti al ope ra ti on: Check the ro ta tio nal di rec ti on of the va cu um ge ne ra torsCheck the line sys temAd just the suc ti on tube Dai ly: Check war ning signs on equip ment for le gi bi li ty and com ple te ness Check the oil le vel in the oi lerEmp ty the wa ...
Page 30 - Te sting the con duit sys tem
4.4. Te sting the con duit sys tem De tach the fle xi ble line from the con nec ted ma te ri al take-up as sem bly. Clo se the open end of the line with your hand. Start a con vey ing pro ce du re. Wait un til the va cu um ge ne ra tor be gins to ope ra te; af ter this, the hand should be -co me sen...
Page 31 - Ad ju sting the suc ti on tube
4.5. Ad ju sting the suc ti on tube To gua ran tee a trou ble-free ope ra ting run, the suc ti on tube must be ex act ly ad -jus ted. 1. The suc ti on tube should be pla ced in the ba sic set ting In the ba sic set ting, the in ner pipe of the suc ti on tube sticks out of the ou ter pipe ap prox. 12...
Page 33 - Ser vi cing the ac ces so ries
Re-in stall the new/clea ned fil ter car trid ge. Mount the hou sing lid. & Pur cha se or der num ber fil ter car trid ge: ID 85612 4.7. Ser vi cing the ac ces so ries F The ope ra ting in struc tions must be fol lo wed. 8 1 6- 4 M S Ser vi cing the ac ces so ries Main ten an ce 4-9
Page 34 - As sem bly in struc tions; As sem bly in struc tions 5-1
5. As sem bly in struc tions » The se in stal la ti on in struc tions are in ten ded for per sons withskills in elec tri cal and me cha ni cal are as due to their trai ning, ex -pe rien ce and re cei ved in struc tions. Per son nel using the se in stal la ti on in struc tions must be in struc -ted i...
Page 35 - Plea se en su re the ade qua te car ry ing ca pa ci ty of the lif ting gear.; Trans port
In stall the equip ment such that all parts are ea si ly ac ces si -ble; this fa ci li ta tes main ten an ce and re pair work. 5.1. Trans port For trans port, only the ap pro pria te lif ting gear should be used (eg fork lift or work -shop cra ne). » Plea se en su re the ade qua te car ry ing ca pa ...
Page 36 - Con nect both parts by me ans of a hose clamp.; Suc ti on pipe
Plea se ob ser ve that the length of the hose should not ex ceed 3 m (9.84 ft.) Pushthe free pipe end into the fle xi ble line to a depth of ap prox. 4-5 cm (1.67-1.97 in.)Con nect both parts by me ans of a hose clamp. 5.4. Suc ti on pipe The suc ti on pipe con sists of an in ner (A) and an ou ter p...
Page 38 - The ma nu fac tu rer’s ope ra ting in struc tions should be fol lo wed.; Va cu um ge ne ra tor
5.6. Va cu um ge ne ra tor » Ex plo si ve ga ses and mix tu res of gas and air must not be con -vey ed. So lid par ti cles and dust must be se pa ra ted be fo re en try to theva cu um ge ne ra tor. For all work on the equip ment, hea ring pro tec ti on should beworn.Avoids im pair ment of hea ring! ...
Page 39 - In stal ling the ac ces so ries
The va cu um ge ne ra tor should be in stal led near the equip ment, to avoid loss ofper for man ce through lea ka ge and fric ti on. Only fle xi ble con nec tions should be used to join up the pi pes. The con trol unit should be in stal led in cle ar view of the va cu um ge ne ra tor. To keep noi s...
Page 40 - Elec tri cal con nec ti on
5.8. Elec tri cal con nec ti on » The re gu la tions of the lo cal Elec tri ci ty Board must be ob ser ved. Be fo re con nec ti on to the elec tri ci ty supp ly, it should be en su redthat the supp ly vol ta ge and the po wer fre quen cy are in ac cor -dan ce with the data on the name pla te of the ...
Page 41 - Functio nal des crip ti on
6. Functio nal des crip ti on 6.1. Ge ne ral » This functio nal des crip ti on is in ten ded for all ope ra ting per son -nel of the equip ment. Pre re qui si te for this functio nal des crip ti on is ge ne ral knowled geof con vey ing units and SPS con trol units. En su re in each case that the ope...
Page 50 - Elec tri cal ma nu al; Cur rent ly not avai la ble will be de li ver ed at a la ter date!
10. Elec tri cal ma nu al » This elec tri cal ma nu al is in ten ded to be used only by Ster lingser vi ce per son nel and trai ned per son nel aut ho ri zed by Ster ling. Other per sons are not per mit ted to mo di fy or re pair the equip -ment. ¨ Con nec ti on dia gram no.: _ _ _ _ _ _ _ _ _ _ _ _...
