Sterling A0567659 - Manual

Sterling A0567659

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Table of Contents:

  • Page 2 – serial numbers here
  • Page 3 – Table of Contents; General; Mitsubishi; Shipping
  • Page 5 – Safety Considerations
  • Page 6 – Sterling; The equipment is distributed in Europe by our European facility:
  • Page 7 – Annex B Information
  • Page 8 – General Information; -2 Equipment Function
  • Page 9 – -5 Necessary Documents; This Operation, Installation, and Service manual; -6 System Capabilities; SGB Blenders
  • Page 10 – -8 “SGB” Series Weigh Blender Mechanical Features; and “HC” mixer designs promote homogeneity
  • Page 11 – -9 “SGB” Series Weigh Blender with; Features; Quick Set
  • Page 13 – -11 Model SGB Blender System Component Description; SGB
  • Page 14 – Each hopper is equipped with a sight glass and/or access door.; Typical Material Supply Hoppers
  • Page 15 – The metering range assumes
  • Page 16 – If the blender is in metering mode with one of the slide gates open,; do not open the front door of the blender!
  • Page 17 – Use care when replacing the weigh hopper, since the load cells are
  • Page 18 – The pneumatic system used on the SGB, like all pneumatic; A proper air supply must be supplied to the
  • Page 19 – is designed to provide bi-directional
  • Page 21 – Typical Operator Screens
  • Page 23 – Mixer Slide Gate Switch Positions; AUTO; TYPICAL CENTRAL BLENDER LAYOUT
  • Page 24 – Safety 2; Only qualified persons should work on, or with, this equipment.
  • Page 25 – -2 Tools and Equipment Needed; DANGER; See Section 11 for a complete list of specific safety; NOTICE
  • Page 26 – REPORTING A SAFETY DEFECT; NO MATTER WHO YOU ARE...
  • Page 27 – -6 Operator Responsibility; ONLY YOU
  • Page 28 – -7 Maintenance Responsibility
  • Page 29 – DO NOT; and safety devices are in place and functioning properly.
  • Page 30 – . For example, if a safety switch is guarding a motor, and the
  • Page 31 – normal operation of the machine.; At no time must; anyone; remove the lockout or reconnect the twist; The SGB blending system utilizes several types of safety devices.; The Line Cord Plug
  • Page 32 – Do not tamper or alter with this switch in any way.
  • Page 33 – -1 Unpacking and Inspection
  • Page 34 – -2 In the Event of Shipping Damages; Notify the transportation company’s local agent if you discover; Do not return any goods to Sterling before the
  • Page 36 – If the shipment is not what you ordered,; contact Sterling immediately; Hold the items until you receive
  • Page 37 – Installation & Setup; -1 Chapter Description and Objectives; Machine Mount; While in operation, the SGB applies horizontal and vertical
  • Page 39 – Important
  • Page 40 – The blender must be securely fastened to the floor before; Make sure that the blender is; securely mounted to the floor
  • Page 41 – -3 Installation Overview; Use extreme care when tightening bolts on top of the load cells so; extremely; Lifting Lug
  • Page 42 – -5 Electrical Installation; supply voltage
  • Page 43 – -6 Pneumatic Installation; Dirty or; any part of the blender.
  • Page 44 – SGB blending system.; LOAD CELL; Load Cell Mechanical Stop Adjustment
  • Page 45 – Connect the blender to the appropriate power source; proper air supply connections are made to; components
  • Page 47 – Operation 5; -1 SGB Blender Sequence of Operation; switch in mix chamber.; -2 Quick Start Procedure; Hopper #3 is equipped with an oversized square gate to assist in the
  • Page 48 – OR; Press “Push to Start or Stop” button to start blender.; -3 Recipe Entry Formats
  • Page 49 – the blender and the operator is not required to enter it.; be shown on the recipe setup menu.
  • Page 50 – Example of a 5-component Blend in “Parts” Mode; Additive; Modes
  • Page 51 – -4 SGB Series Control System Menu Structure
  • Page 52 – -5 Blender Calibration; -5-1 Standard Calibration on a blender equipped with an OptiMix
  • Page 54 – -5-4 Verifying Calibration (Recommended on a periodic basis to; -6 Controller Mode Setup; Setting up a recipe
  • Page 55 – Batch Ready Mode: This enables the blender to have a batch already
  • Page 56 – The blender must be stopped to make color changes; loading equipment manual for any clean up recommendations.; Always unplug the main power cord.; ...prior to performing any operations inside any access areas of
  • Page 57 – the blender where there are moving parts.
  • Page 58 – -8 Additional Operation Features
  • Page 59 – an OptiMix mixer; Calibration Successful.
  • Page 61 – Timed Mixing Option; This mode of operation turns the mixer on only; Continuous Mixing Option; This mode of operation turns the mixer on
  • Page 62 – and Dump Setup” screen, and then select “Dump Delay”.
  • Page 63 – be shown on the screen.; Max Hopper Weight Exceeded, check batch size:; This alarm
  • Page 64 – Calibration Error, Clean out hopper and check calibration:; This; Power Interruption while metering a Batch:; This alarm indicates
  • Page 65 – The blender is equipped with an E-stop switch that
  • Page 66 – must; Virgin material must be
  • Page 67 – This can be
  • Page 68 – Blender inventories must be cleared when the current recipe is
  • Page 69 – The blender will always run the percentages shown in the Current
  • Page 71 – Example calculations of a five (5) -component blend in “Quick Set”
  • Page 72 – Typical Batch Size; If running a high percentage of lighter density regrind.
  • Page 73 – simply enter a desired shutdown weight value; The blender will operate on the current recipe only
  • Page 74 – downloaded from the; The recipe book section contains the following Items:
  • Page 75 – Enter the Recipe Book by touching the Recipe Book icon; , as it will be overwritten by the new
  • Page 77 – -9 Stroke Limiters for Metering Gates; Stroke Limiter
  • Page 78 – Maintenance; -2 Maintaining Blenders
  • Page 79 – -3 Controller Setup
  • Page 80 – -4 SGB Series Blender Menu Structure
  • Page 81 – Daily; Typical Model SGB Assembly Overview
  • Page 82 – This section includes the following:; -6-2 Internal Components of the Control Panel; See Section 12-2 for complete electrical schematics.; “Power on” is indicated by a lighted on/off switch.; -6-3 Input Signals to Programmable Controller
  • Page 83 – -6-4 Output Signals from Programmable Controller; The mixer motor is controlled by a PLC output.; The customer alarm contact is open if the panel control power is
  • Page 84 – -7 Pneumatic System Maintenance; As this blender uses air for blender metering functions,
  • Page 85 – Troubleshooting; -1 Description and Objectives
  • Page 89 – Blender Options; Used for feeding difficult regrind materials; Low Level Sensors; Detects material supply problems before blender runs out.; Remote Touch Screen Interface; Allows material to be metered into a vacuum conveying system.; CL-25 Pneumatic Loader for Additives
  • Page 90 – Spare Parts; -1 Spare Parts List; SGB Series Gravimetric Batch Blending Systems
  • Page 91 – -2 Model SGB Blender System Component Description; Ingredient Supply Hoppers; Component Identification and Location
  • Page 92 – Typical Opti-MixerTM - Front Assembly Detail
  • Page 93 – Typical Opti-MixerTM - Rear Assembly Detail
  • Page 95 – Typical Opti-MixerTM Frame Assembly
  • Page 96 – Typical SGB Series Diamond Gate Assembly Detail
  • Page 97 – Typical SGB-450 Series Hopper Assembly Detail
  • Page 98 – Typical Weigh Hopper & Load Cell Detail
  • Page 100 – 0-2 Returned Material Policy
  • Page 102 – Safety Tag Information; 1-1 SGB Blender Safety Tags; PE
  • Page 103 – 1-2 Pushbutton and Touchscreen Tags; Button; Turns power on to the blender controller.; Power; Turns power off to the blender controller.
  • Page 104 – SGB Series Blender; Model Number SGB-900
  • Page 105 – Appendix; 2-1 Addendum Service Supervisor Information; Note: Should not be used by untrained personnel – blender
  • Page 106 – Available Selections; This screen is useful in both R & D and
  • Page 107 – Feed Algorithm; This screen allows the user to configure how the; Options Screen
  • Page 108 – It is not necessary to perform; Mechanical; This screen allows the user to change the number
  • Page 109 – Feeder Setup; This screen allows the user to configure the feeder type; Setup
  • Page 110 – The current settings for that hopper will be; This screen shows the last 100 stored alarms. The log; Log; can be viewed and cleared.
  • Page 111 – Blender controller default password is “5413”; Service Notes
  • Page 112 – User Password; SGB BLENDER CONFIGURATION PARAMETERS
  • Page 113 – SGB BLENDER CONFIGURATION PARAMETERS Cont’d.
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Summary

Page 2 - serial numbers here

Page 2 of 118 SGB Batch Blender with Mitsubishi Controller Model # Serial # Write down your Blender ________________ ________________ serial numbers here _____________ _____________ for future reference ________________ ________________ ________________ ________________ ________________ ____________...

Page 3 - Table of Contents; General; Mitsubishi; Shipping

SGB Batch Blender with Mitsubishi Controller Page 3 of 118 Table of Contents Table of Contents ......................................................................................... 3 Safety Considerations .................................................................................. 5 Annex ...

Page 5 - Safety Considerations

SGB Batch Blender with Mitsubishi Controller Page 5 of 118 Safety Considerations Sterling equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. To avoid possible personal injury or equipment d...

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