Sterling 882.00379.00 - Manual

Sterling 882.00379.00

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Table of Contents:

  • Page 3 – Shipping Info; Unpacking and Inspection; Do not; If the Shipment is Not Complete; contact the shipping department immediately; Hold the items until you receive shipping instructions
  • Page 5 – Conveying System Mechanical Components Charts and Figures; Table of Contents
  • Page 8 – Charts and Figures
  • Page 10 – Conveying System Mechanical Components Chapter 1: Safety; -1 How to Use This Manual; Safety Symbols Used in this Manual
  • Page 11 – PE; -2 Warnings and Precautions
  • Page 12 – PROPERLY TRAINED; General Responsibility
  • Page 13 – Operator Responsibility; NEVER
  • Page 15 – Chapter 2: Functional Description; -1 Models Covered in This Manual; Vacuum leaks occurring anywhere in your system reduce capacity.
  • Page 18 – SSI03 Vacuum Receiver
  • Page 19 – Pumps; Options
  • Page 20 – Figure 2: Positive Displacement Pump Dimensions
  • Page 22 – Figure 3: SPD 20, 30 Series Pump Dimensions
  • Page 23 – Blowback Pumps
  • Page 24 – Figure 4: SPDB 5-15 Series Blowback Pump Dimensions
  • Page 26 – Figure 5: SPDB 25, 30 Series Blowback Pump Dimensions
  • Page 27 – Figure 6: Centrifugal Pump Dimensions; Model
  • Page 29 – Spun aluminum riser.
  • Page 30 – Figure 8: SSR Series Stainless Steel Vacuum Receiver Dimensions; SSR03 Vacuum Receiver
  • Page 32 – Metric Standards; is standard mounting hole
  • Page 33 – Figure 11: Typical Atmospheric Valve
  • Page 36 – Dimensions are approximate and subject to change without notice.
  • Page 37 – FC Series Bag-Style Filters; ACA Series Filter Chambers
  • Page 38 – Figure 14: Typical ACA Series Filter Chamber; Filter Tank, Overall Dimensions
  • Page 39 – SFC-S Series Filters; Figure 15: SFC-S Filter Compressed Air Blowback; SPC pump mount, Wall mount or Floor mount; Specifications and Dimensions:; Filter cleaning method
  • Page 40 – Figure 16: ACA Series Model 51 and 53 Low Boy Filter Assembly; Take-Off Compartments and Pickup Tubes
  • Page 43 – Single and dual tube pickup tubes available.; Figure 20: Typical Pickup Probe; Vent; -4 Safety Devices and Interlocks; Identify and locate specific safety devices.
  • Page 44 – Safety Device Lock-Outs
  • Page 45 – Conveying System Mechanical Components Chapter 3: Installation; Chapter 3: Installation; -1 Uncrating the Equipment; Pry the crating away from the skid.; -2 Rigging and Placing Mechanical Components; Installing the Pump Package; Vacuum Pump Vent Piping Considerations; Improper sizing or ducting of exhaust air voids your warranty!
  • Page 49 – Multiple Line System Piping Considerations
  • Page 50 – Single Line Y-Tube System Considerations; Do not use SSR03 or SSR06 vacuum receivers on single line Y systems.
  • Page 51 – Figure 25: Manifold Y-Tube Installation
  • Page 52 – Figure 26: Typical Single Line Y-Tube System Installation; Inspect periodically for erosion or wear. Replace as required.
  • Page 53 – Figure 27: Typical Material Check Valve; Installing SFC or FC Filter Chambers
  • Page 54 – Installing the Filter Chamber Shroud; the dust level obstructs the end of the filter shroud.
  • Page 57 – -3 Compressed Air Blowback Connection; Compressed air must be clean, dry and free of oil.; Figure 29: Clearing Valve Compressed Air Connections
  • Page 58 – Flange Mount Vacuum Receiver Mounting; To mount the junction box assembly:; Positioning and Spacing on the Demand Switch
  • Page 62 – Figure 30: Typical Powder Check Adapter
  • Page 63 – -5 Compressed Air Connections; Making ACA Series Filter Chamber Compressed Air Connections
  • Page 65 – Normally Closed Port = Exhaust Port; Your
  • Page 66 – -6 Electrical Connections; tight
  • Page 68 – 15 VAC Control Circuit
  • Page 69 – 4 VDC Control Circuit; Vacuum Receiver - Volume Fill; Installing Station Bypass Switches
  • Page 70 – W iring without Station Bypass Switch; Connecting the Control Panel to the Pump Package
  • Page 71 – Figure 36: Typical SPD Series Junction Box Wiring Diagram; POWER WIRING
  • Page 73 – Figure 38: Typical SPDB 5-15 Series Junction Box Wiring Diagram
  • Page 74 – Figure 39: Typical SPDB 25, 30 Series Junction Box Wiring Diagram
  • Page 76 – too much oil damages the; Keep hands away from the open air inlet to avoid injury!
  • Page 77 – Figure 41: ACA Series Model 50 Blowback DIP Switch Settings
  • Page 78 – Models Equipped with Volume-Fill Switch Only; goes out
  • Page 79 – Conveying System Mechanical Components Chapter 4: Operation; Chapter 4: Operation; Starting ACA Series Filter Chamber Units; -2 Operation Procedures; The vacuum pump motor starter.
  • Page 80 – not; See Figure 36 on page 71 for additional operation information.
  • Page 81 – Conveying System Mechanical Components Chapter 5: Maintenance; Chapter 5: Maintenance; -1 Preventative Maintenance Schedule; Every week; Every month; - Photocopy this page for your maintenance records -
  • Page 82 – -2 Preventative Maintenance; Maintaining Pump Packages; proper; belt tension, the belt should deflect downward; Use only 1 or 2 drops; Make sure you replace a contaminated silencer; immediately; to avoid
  • Page 83 – Synthetic Oil; Size of container; Quart; Vertical1
  • Page 84 – Maintaining Filter Chambers; SFC Filter Chambers; Inspecting ACA Series Filter Chamber Filter Bags
  • Page 85 – Loosen the set screws that secure the valve to the blower inlet.
  • Page 86 – Place a new gasket on the end plate secure the end plate.; Replace the O-rings in the machined body.
  • Page 87 – Remove the pipe nipple and pipe coupler from the lower cap.; Screw the pipe nipple and coupler back into place.
  • Page 89 – Reconnect the compressed air line to the vacuum relief regulator.
  • Page 90 – Reconnect the compressed air line to the valve.
  • Page 91 – -3 Cleaning the Collection Bin (All Models Except SFC 225 and
  • Page 92 – -5 Cleaning/Replacing the Filter Cartridge; collection bin will meet.; XFC 1000 Filter Cartridge:
  • Page 93 – Chemical Attack
  • Page 94 – Chapter 6: Troubleshooting; Problem; The motor overload tripped.
  • Page 98 – Check for obstruction.
  • Page 101 – Replace or repair
  • Page 102 – Conveying System Mechanical Components Chapter 7: Appendix; Chapter 7: Appendix; Warranty Specifications
  • Page 104 – -2 Technical Specifications
  • Page 105 – -3 Drawings and Diagrams; XPD
  • Page 106 – Figure 43: Equipment Cycles
  • Page 108 – -4 Spare Parts List; Figure 44: Typical SSR Series Vacuum Receiver Exploded View
  • Page 109 – Figure 45: Series Vacuum Receiver Parts List; See Figure 44 for parts location.
  • Page 110 – Figure 46: Typical SSR Series Vacuum Receiver Exploded View
  • Page 114 – Figure 50: Typical SSR Series Vacuum Receiver Exploded View
  • Page 115 – Figure 51: SSR85/170 Series Vacuum Receiver Parts List; See Figure 50 on the previous page for parts location.
  • Page 117 – Figure 53: SSI Series Inventory Vacuum Receiver Parts List; See Figure 52 on the previous page for parts location.
  • Page 124 – Figure 61: SFC-S Filter Spare Parts List
  • Page 125 – Figure 62: SPD Spare Parts Drawing
  • Page 126 – Figure 63: SPD Spare Parts List
  • Page 129 – Figure 64: Reversing Valve Assembly Spare Parts Drawing
  • Page 130 – Figure 65: SPD Reversing Valve Option Spare Parts List
  • Page 131 – Figure 66: SPDB Spare Parts Drawing
  • Page 132 – Figure 67: SPDB Spare Parts List
  • Page 136 – Figure 69: Centrifugal Vacuum Pump Spare Parts List; Figure 68: SPC Spare Parts Drawing
  • Page 138 – -5 Technical Assistance; Parts Department
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Conveying System

Mechanical Components











Part Number: 882.00379.00

Bulletin Number: SM2-605A.1

Effective: 7/25/06













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Summary

Page 3 - Shipping Info; Unpacking and Inspection; Do not; If the Shipment is Not Complete; contact the shipping department immediately; Hold the items until you receive shipping instructions

Conveying System Mechanical Components Charts and Figures iii of 138 Shipping Info Unpacking and Inspection You should inspect the mechanical components of your conveying system for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as b...

Page 5 - Conveying System Mechanical Components Charts and Figures; Table of Contents

Conveying System Mechanical Components Charts and Figures v of 138 Table of Contents CHARTS AND FIGURES...........................................................VIII CHAPTER 1: SAFETY .............................................................. 10 1-1 How to Use This Manual..........................

Page 8 - Charts and Figures

Conveying System Mechanical Components Charts and Figures viii of 138 Charts and Figures 1 SSI Stainless Steel Inventory Vacuum Receiver Dimensions 18 2 Positive Displacement Pump Dimensions 20 3 SPD (20,30) Series Pump Dimensions 22 4 SPDB (5-15) Series Blowback Pump Dimensions 24 5 SPDB (25,30) Se...

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