Page 3 - Shipping Information; Unpacking and Inspection; Do not; If the Shipment is Not Complete; contact the shipping department immediately; Hold the items until you receive shipping instructions
7/50D Plus or 7/50D Controller Chapter 1: Safety 2 Shipping Information Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose har...
Page 4 - Table of Contents
7/50D Plus or 7/50D Controller Chapter 1: Safety 3 Table of Contents CHAPTER 1: SAFETY ................................................................ 6 1-1 How to Use This Manual ............................................................................................. 6 Safety Symbols Used in ...
Page 5 - Module
7/50D Plus or 7/50D Controller Chapter 1: Safety 4 CHAPTER 4: OPERATION ........................................................ 54 4-1 Overview ................................................................................................................... 54 4-2 Starting and Stopping the System...
Page 7 - -1 How to Use This Manual; Safety Symbols Used in this Manual
7/50D Plus or 7/50D Controller Chapter 1: Safety 6 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivit...
Page 8 - -2 Warnings and Precautions
7/50D Plus or 7/50D Controller Chapter 1: Safety 7 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA...
Page 11 - Chapter 2: Functional Description; -1 Models Covered in This Manual; Mechanical Components Product
7/50D Plus or 7/50D Controller Chapter 2: Functional Description 10 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and maintenance instructions for 7-Pump, 50D & D Plus-Station Conveying Controllers. Model numbers are listed on t...
Page 12 - Features; Mechanical Features; Common Purge Valve Output Control for Each Pump.; Electrical Features
7/50D Plus or 7/50D Controller Chapter 2: Functional Description 11 2-3 Standard Features Mechanical Features Time-fill Capability. The length of time allowed for material to drain from the station to its receiver. During this time, the controller does not attempt to deliver any more material to the...
Page 13 - Additional audible/visual alarm with silence button.; Devices and Interlocks; Safety Circuit Standards
7/50D Plus or 7/50D Controller Chapter 2: Functional Description 12 2-4 Optional Features Options marked with “*” indicate options that can be factory installed or retrofitted in the field. 230/1/60 Operation. Required to operate with a 230/1/60 supply voltage. Additional audible/visual alarm with s...
Page 15 - Chapter 3: Installation; Pry the crating away from the skid.; -2 Mounting the Control Panel; The following is a typical installation sequence:
7/50D Plus or 7/50D Controller Chapter 3: Installation 14 Chapter 3: Installation 3-1 Uncrating 7-Pump, 50D & D Plus-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails h...
Page 16 - consult factory; ) set up and connect to KwikLink connectors installed in; Connections; Making Control Panel Power Drop Wiring Connections; About KwikLink Flat Cables; Cross Section
7/50D Plus or 7/50D Controller Chapter 3: Installation 15 7. After determining quantity and location(s) of where to install system power supply(ies) ( consult factory ); set up and connect to KwikLink connectors installed in Step 3. 8. Set up and connect vacuum receiver stations to ArmorBlocks insta...
Page 17 - Black power cable
7/50D Plus or 7/50D Controller Chapter 3: Installation 16 Installing KwikLink Cable Before you install flat cable, determine how much length you need to install black power cable and grey data cable. Typical installations have equal lengths of each. This is a good time to plan for the future, and ru...
Page 18 - Setting Up Mounting Plates; before; Each; Always use locking washers, especially in; Installing Assembled Mounting Plates; After you’ve set up the mounting plates:
7/50D Plus or 7/50D Controller Chapter 3: Installation 17 Setting Up and Installing Mounting Plates Setting Up Mounting Plates It’s a good idea to get all your mounting plates set up with KwikLink connector bases or ArmorBlock cable bases before installation, as your system layout determines. Note: ...
Page 20 - Installing Inside KwikLink Connectors with Blank Caps; The system cannot work properly unless these; Making sure that the cable is completely straight; carefully; The latch has two catches; the first loosely holds the connector on the cable, the; Figure 4: Proper Termination Connections
7/50D Plus or 7/50D Controller Chapter 3: Installation 19 10. Drive the two screws at the center points about halfway down; first on the latch side, then the hinge side. 11. Continue to tighten the screws a little at a time until fully tightened; no more than 15 inch-pounds (5.6 N • m) of torque. No...
Page 21 - Addressing and Installing ArmorBlocksTM
7/50D Plus or 7/50D Controller Chapter 3: Installation 20 Addressing and Installing ArmorBlocks™ Addressing Armorblocks An ArmorBlock permits you to give it a number “address” so that the controller network system can recognize its location and function. ArmorBlocks are used at vacuum hopper/receive...
Page 22 - Installing ArmorBlocks; to the flat cables. If not, reinstall it with its proper alignment.; Figure 6: Using seal block to pierce cable; Gently press it
7/50D Plus or 7/50D Controller Chapter 3: Installation 21 Installing ArmorBlocks The ArmorBlock cable base should already be attached to the mounting plate, aligned so it is perpendicular to the flat cables. If not, reinstall it with its proper alignment. To install the flat cables in the ArmorBlock...
Page 23 - Figure 7: Securing the Seal Block to the Cable Base; To secure the seal block:; using the proper torque sequence:; until the
7/50D Plus or 7/50D Controller Chapter 3: Installation 22 Figure 7: Securing the Seal Block to the Cable Base To secure the seal block: 1. Start the threads of each of the four captive screws into the cable base receptacle holes. 2. Drive each of the screws about halfway down, using the proper torqu...
Page 24 - hinge side
7/50D Plus or 7/50D Controller Chapter 3: Installation 23 Installing KwikLink™ Connectors KwikLink connectors let you connect the controller and the power supply to the system. They are also used to electronically terminate power cable and data cable runs. Just like ArmorBlocks, KwikLink connectors ...
Page 25 - Connecting the Remote Interface to the Main Controller; Attach one connector to the remote interface terminal marked; REMOTE DISPLAY; Tighten the cord grip ring until snug.; REMOTE; . Tighten the cord grip ring until snug.
7/50D Plus or 7/50D Controller Chapter 3: Installation 24 Connecting the Controller to the Network To connect the controller to the network, make sure that the KwikLink connector is properly installed on the flat grey data cable. To connect: 1. Attach the keyed round connector to the terminal of the...
Page 26 - Figure 8: Proper Controller and Remote Interface Connections
7/50D Plus or 7/50D Controller Chapter 3: Installation 25 Figure 8: Proper Controller and Remote Interface Connections Remote Touch-Screen Control Display Blue Cable, 20 ft. (6 m) One (1) Cord is Needed per Display, as Shown Connected to the Marked Terminals of the Main & Remote Control Boxes Gr...
Page 27 - bottom; upper; KwikLink; 4 VDC POWER SUPPLY; . Tighten the cord grip ring until; not; remove any jumpers on power
7/50D Plus or 7/50D Controller Chapter 3: Installation 26 Connecting the Power Supply Enclosure to the Network The power supply provides electrical power to make the system work. Some network layouts require more than one power supply. Location is also an important consideration when locating power ...
Page 28 - Figure 9: Proper Power Supply Enclosure Connections
7/50D Plus or 7/50D Controller Chapter 3: Installation 27 Figure 9: Proper Power Supply Enclosure Connections Grey Network Flat Cable Vacuum Tube Black Power Flat Cable Power Supply Enclosure Power Cable Part No. A0555195 Two (2) Cords Required ArmorBlock Mounting Plate Kit Part No. A0556696
Page 29 - upper left; terminal of the ArmorBlock. Tighten the
7/50D Plus or 7/50D Controller Chapter 3: Installation 28 Connecting Vacuum Receivers to the Network Make sure that all previous installation steps have been done first before starting this task. To connect a vacuum receiver to the network: 1. Attach one connector of the yellow patch cord to the ter...
Page 30 - Figure 12: Proper Vacuum Receiver Connections; OR
7/50D Plus or 7/50D Controller Chapter 3: Installation 29 3. Dress the excess patch cord cable with cable ties so it does not interfere with operation and to give a pleasing appearance. Figure 12: Proper Vacuum Receiver Connections OR Make the same connections using a 4 input/ 4 output ARMORBLOCK Va...
Page 31 - Connecting Vacuum Pumps and Filter Chambers to the Network; Connecting Vacuum Pumps; ArmorBlock
7/50D Plus or 7/50D Controller Chapter 3: Installation 30 Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum Pumps Make sure that all previous installation steps have been done first before starting this task. You’ll use two yellow patch cords to connect. To connect a vacuu...
Page 32 - Figure 14: Proper Vacuum Pump Connections
7/50D Plus or 7/50D Controller Chapter 3: Installation 31 Figure 14: Proper Vacuum Pump Connections Vacuum Pump Grey Network Flat Cable Black Power Flat Cable Vacuum Tube Yellow Patch Cord, 20 ft. (6 m) Part No. A0555190 Two (2) Cords Required ArmorBlock Mounting Plate Kit Part No. A0556696 4 Input ...
Page 33 - Connecting Filter Chambers; To connect a filter chamber to the network:; Figure 15: Proper Filter Chamber Connections; Attach the other connector to the; lower right; terminal of the ArmorBlock you used
7/50D Plus or 7/50D Controller Chapter 3: Installation 32 Connecting Filter Chambers Make sure that all previous installation steps have been done first before starting this task. You’ll use one yellow patch cord to connect. To connect a filter chamber to the network: 1. Attach one connector of the ...
Page 34 - determine where the best location for central alarms should be; To connect an alarm module to the network:; upper right; terminal of the ArmorBlock. Tighten; Figure 16: Proper Central Alarm Connections
7/50D Plus or 7/50D Controller Chapter 3: Installation 33 Connecting Central Alarms to the Network Make sure that all previous installation steps have been done first before starting this task. First, determine where the best location for central alarms should be , and install the alarm module(s) th...
Page 35 - Figure 17: 4-Connector ArmorBlock Connections for Central Alarms; ArmorBlock for
7/50D Plus or 7/50D Controller Chapter 3: Installation 34 4. Attach the other connector to the upper left terminal of the ArmorBlock. Tighten the cord grip ring until snug. Note: Retain the terminal caps from the ArmorBlock. They may be used later. Note the following illustration for 4-connector cen...
Page 36 - Figure 18: Basic Menu Flow for Setup
7/50D Plus or 7/50D Controller Chapter 3: Installation 35 3-5 Setup This section provides the procedures for configuring your 7/50D Plus or 7/50D controller. Configuration of your controller includes setting the number of stations and pumps, setting variables such as convey time and blow-back interv...
Page 37 - Setting the Number of Stations and the Number of Pumps; A Station
7/50D Plus or 7/50D Controller Chapter 3: Installation 36 Setting Up the System Setting the Number of Stations and the Number of Pumps At the Station Summary screen (shown above), or at the Pump Summary screen: 1. Touch the icon for any station (or pump) and hold it for several seconds. (When the co...
Page 40 - Station demand switch:; Demand; unless; Volume Fill Prox
7/50D Plus or 7/50D Controller Chapter 3: Installation 39 The DeviceNet Input Status screen appears: Station numbers are stacked vertically as column headings in this screen. 2. Check that all inputs are on (green) or off (black) as expected and that they switch on and off as required: a. Station de...
Page 41 - Station bypass switch:; Bypass Switch; Station receiver level:; Receiver Level
7/50D Plus or 7/50D Controller Chapter 3: Installation 40 c. Station bypass switch: For every station, the box labeled Bypass Switch should match the state of the switch at the station. Flip the switches at the stations in order to check that: 1. Each station’s box is black when its bypass switch is...
Page 42 - Setting Up Alarm Silences
7/50D Plus or 7/50D Controller Chapter 3: Installation 41 Setting Up Alarm Silences When an alarm occurs, a horn sounds and a strobe light flashes at each installed central alarm. The lower right corner of the controller’s screen turns into a button labeled Alarm Silence . Touching this button silen...
Page 44 - Setting Up Stations; Setting Up a Single Station
7/50D Plus or 7/50D Controller Chapter 3: Installation 43 Setting Up Stations Before starting the system, you must define several settings for each station, such as which pump conveys material to it and whether the station has a slide gate. This section first discusses how to use the controller’s me...
Page 45 - Setup; Touching; RPV
7/50D Plus or 7/50D Controller Chapter 3: Installation 44 3. Touch Setup at the Station n Operator screen. The Station n Setup screen appears: (7/50D Plus shown) Note: Touching Help in the lower right of this screen gives you a menu of online help for the choices in this screen. Touching Return at t...
Page 46 - from; Copy
7/50D Plus or 7/50D Controller Chapter 3: Installation 45 5. As appropriate: a. Copy this station’s settings to one or more other stations, as described below - or - b. Touch Back ◄ to go to the Station n -1 Setup screen - or - c. Touch Next ► to go to the Station n +1 Setup screen - or - d. Touch G...
Page 47 - range; of other stations; To copy the current station’s settings to; all; other stations
7/50D Plus or 7/50D Controller Chapter 3: Installation 46 To copy the selected station’s settings to one other station 1. Touch the gray Copy to Station button next to the green button labeled Copy To Single Station . The keypad pops up. 2. Enter the station number for the station you are copying to...
Page 48 - Setting Up Pumps; Setting Up a Single Pump
7/50D Plus or 7/50D Controller Chapter 3: Installation 47 Setting Up Pumps Before starting the system, you must define several settings for each pump, such as how quickly to shut it down when it is not in use and whether the pump has a local alarm. This section first discusses how to use the control...
Page 49 - Back
7/50D Plus or 7/50D Controller Chapter 3: Installation 48 Note: Touching Help in the lower right of this screen gives you a menu of online help for the choices in this screen. Touching Return at the help menu brings you back to the Pump n Setup screen. 3. Adjust settings as required. Touching any bo...
Page 50 - Copying Settings from One Pump to Others; To copy the selected pump’s settings to; one; other pump
7/50D Plus or 7/50D Controller Chapter 3: Installation 49 Copying Settings from One Pump to Others If other pumps at your facility will use the same settings as a pump you have already set up, you can copy the settings from this pump to the others. To do so: 1. At the Pump n Setup screen (for the pu...
Page 51 - To copy the selected pump’s settings to a; of other pumps; other pumps
7/50D Plus or 7/50D Controller Chapter 3: Installation 50 To copy the selected pump’s settings to a range of other pumps 1. Touch First Pump next to the green button labeled Copy To Range of Pumps button. The keypad pops up. 2. Enter the number for the pump at the lower end of the range you are copy...
Page 52 - System
7/50D Plus or 7/50D Controller Chapter 3: Installation 51 Finishing Setup: Setting Up Passwords You can set up passwords for two levels of security: for operators and for setup personnel. The controller comes from the factory with neither password set. This allows every user access to all functions....
Page 54 - -6 Initial Startup
7/50D Plus or 7/50D Controller Chapter 3: Installation 53 To change the duration of a password: 1. At the System Setup screen, touch Operator Password Duration or Setup Password Duration , as appropriate. A keypad pops up, with an entry of 0. 2. Enter the number of minutes (range: 5–99). Use ← to er...
Page 55 - Chapter 4: Operation; -2 Starting and Stopping the System; Push to Start System
7/50D Plus or 7/50D Controller Chapter 4: Operation 54 Chapter 4: Operation 4-1 Overview Your 7/50D Plus or 7/50D controller electrically controls valves and solenoids to convey material from a central location to individual stations as needed. The controller senses demands for material at the stati...
Page 56 - Tasks; Reviewing Station Status; Screen Symbols/Colors
7/50D Plus or 7/50D Controller Chapter 4: Operation 55 4-3 Basic Tasks This section covers tasks that can be carried out with no password or with an operator’s password. Reviewing Station Status The starting point for all operations is the Station Summary screen. To reach this screen from any other ...
Page 58 - Reviewing Pump Status
7/50D Plus or 7/50D Controller Chapter 4: Operation 57 Reviewing Pump Status The Pump Summary screen is the counterpart of the Station Summary screen. To reach the Pump Summary screen from any other screen: 1. Touch Pumps . The Pump Summary screen appears: The status of each pump is color-coded, as ...
Page 60 - Logging On and Logging Off; Return
7/50D Plus or 7/50D Controller Chapter 4: Operation 59 Logging On and Logging Off Your controller may be set up to require a password for any operation (other than reviewing station and pump status, silencing alarms, reviewing the alarm log, and looking at help screens). If so, a keypad appears when...
Page 61 - Stations; If the Station
7/50D Plus or 7/50D Controller Chapter 4: Operation 60 Enabling and Disabling Stations and Pumps When a station or pump is disabled, the controller makes no attempt to use it and ignores any alarms that occur for it. Disabling a station or pump at the controller’s screen is similar to bypassing a st...
Page 62 - Reviewing and Adjusting Basic Station Settings; Reaching and Reading the Station Operator Screens
7/50D Plus or 7/50D Controller Chapter 4: Operation 61 Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator Screens The 7/50D Plus or 7/50D Controller has a Station Operator screen for each station, as shown below. This screen enables you to review and adjust all ...
Page 65 - Log Off
7/50D Plus or 7/50D Controller Chapter 4: Operation 64 Changing the Line with Material Proofing When this option is enabled, the controller issues an alarm for the station if the number for “Material set to” does not match that of the actual material. These numbers refer to material lines. To change...
Page 66 - Reviewing and Resetting a Pump Hour Meter; Pumps
7/50D Plus or 7/50D Controller Chapter 4: Operation 65 Reviewing and Resetting a Pump Hour Meter The controller keeps two meters for the length of time a pump has run. One, like a car’s odometer, keeps a running total and cannot be reset. The other, like a car’s trip odometer, counts the running tim...
Page 67 - Transferring Stations to a Standby Pump
7/50D Plus or 7/50D Controller Chapter 4: Operation 66 Transferring Stations to a Standby Pump If a pump fails, you can transfer all of the controller’s station assignments for that pump to a standby pump. To do this, you must disable (take offline) both the source pump and the standby pump, and the...
Page 70 - Reviewing Alarms; Alarms
7/50D Plus or 7/50D Controller Chapter 4: Operation 69 3-5 Alarms Reviewing Alarms At the Station Summary or Pump Summary screen: 1. Touch Alarms . The Alarm Log screen appears, with the newest alarm listed first: To scroll up and down through the list: • Touch ▲ and ▼ at the bottom of the list.
Page 71 - Clearing the Alarm Log
7/50D Plus or 7/50D Controller Chapter 4: Operation 70 Clearing the Alarm Log The controller saves all alarm messages, together with the date and time the alarm occurred. When you no longer need the history, or when the list becomes too long to manage, you can erase the log. To do so: 1. At the Stat...
Page 72 - To silence the alarm:; Alarm Silence; in the lower right-hand corner of the screen.
7/50D Plus or 7/50D Controller Chapter 4: Operation 71 Silencing Alarms Whenever a new alarm occurs, your controller sounds the horn and turns on the strobe light at each central alarm. If the alarm is for a specific station or pump, and if the station or pump has a local alarm, the controller also ...
Page 73 - Chapter 5: Maintenance; Maintenance; Maintenance; Network Scanner Module Considerations
7/50D Plus or 7/50D Controller Chapter 5: Maintenance 72 Chapter 5: Maintenance 5-1 Preventative Maintenance No preventative maintenance is required on this unit. 5-2 Corrective Maintenance Network Scanner Module Considerations The manufacturer includes a network scanner software diskette with your ...
Page 74 - Chapter 6: Configurable Settings; Keep in mind that this condition is extremely rare.; for Station Setup; Name Description; Length of time the station’s
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 73 Chapter 6: Configurable Settings This section describes the proper setup of the 7/50D Plus or 7/50D control system parameters. These parameters are operator changeable; however, these items should require setup only during the initia...
Page 75 - Volume fill
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 74 Name Description Options Default Conveying Options Assigned to pump n Number (address) of the pump to which this station’s vacuum line is connected. No more than 20 stations can be assigned to one pump. 0–7 (0 = not assigned) 0 Volum...
Page 79 - -3 Options for Pump Setup
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 78 6-3 Options for Pump Setup Several of the items in this screen are not setup options but are instead intended for use during operation. These items (hour meter and transferring stations to a standby pump) are described in Chapter 4, ...
Page 80 - On time
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 79 Name Description Options Default On time Number of seconds that the air compressor remains on for each pulse during filter cleaning. If blow-back is not working as desired, the service department may ask you to change this setting. 0...
Page 81 - Chapter 7: Troubleshooting; Troubleshooting; Problem Possible
7/50D Plus or 7/50D Controller Chapter 7: Troubleshooting 80 Chapter 7: Troubleshooting 7-1 General Troubleshooting Problem Possible cause Solution The controller panel is not plugged in. Plug in the controller panel. The external disconnect (recommended) in the dedicated circuit is open (off). Clos...
Page 83 - Pump Alarms
7/50D Plus or 7/50D Controller Chapter 7: Troubleshooting 82 Alarm message Possible cause Pick-up wand is not positioned properly. Convey time is too short. Take-off compartment is not adjusted properly. Vacuum line has a leak. Partial convey Note: As a stopgap measure, you can disable the “partial ...
Page 85 - Chapter 8: Appendix; Components; Alarm light and horn assembly that; Central Purge Capability.; Required in Europe and other areas that need
7/50D Plus or 7/50D Controller Chapter 8: Appendix 84 Chapter 8: Appendix 8-1 Warranty The manufacturer warrants all equipment manufactured by it to be free from defects in workmanship and material when used under recommended conditions. The company’s obligation is limited to repair or replace FOB t...
Page 86 - -3 Drawings and Diagrams
7/50D Plus or 7/50D Controller Chapter 8: Appendix 85 8-3 Drawings and Diagrams Figure 19: 7 pump 50 station Controller with ???" Display Also, review electrical drawings supplied in the packet with this manual. ??” ??” ??” * Depth dimension is ??”
Page 87 - Figure 20: Typical System Installation Layout
7/50D Plus or 7/50D Controller Chapter 8: Appendix 86 Figure 20: Typical System Installation Layout
Page 89 - -4 Spare Parts List; AC Voltage; -5 Returned Material Policy; Credit Returns; authorization
7/50D Plus or 7/50D Controller Chapter 8: Appendix 88 8-4 Spare Parts List AC Voltage Quantity Part Number Description 1 A0563932 2.1A Power Supply 1 A0569862 Input Card 1 A0572817 Output Card 2 A0569859 Air Grill with Filter 3 A0541611 Fuse, MDL – .75 4 A0540997 Fuse, MDL – 1 1 A0540993 Fuse, MDL –...
Page 90 - Warranty Returns; Tag; Controller Safety Tags; 0 Hz
7/50D Plus or 7/50D Controller Chapter 8: Appendix 89 Warranty Returns Prior to the return of any material, authorization must be given by the manufacturer. A RMS number will be assigned for the equipment to be returned. Reason for requesting the return must be given. All returns are to be shipped p...
