Sears 9MPD- User Manual

Sears 9MPD

Sears 9MPD– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Required Notice for Massachusetts Installations; Important
  • Page 3 – START; Checks and Adjustments
  • Page 4 – SAFETY CONSIDERATIONS; Safe Installation Requirements; WARNING; NOTE
  • Page 5 – Safety Rules; Frozen Water Pipe Hazard; during freezing weather without turning off water; CAUTION; Winter Shutdown
  • Page 6 – Installation; tion Air Check; Location and Clearances; Combustion & Ventilation Air; “Condensate Trap Freeze Protection Section”)
  • Page 7 – Installation Requirements; NOT
  • Page 8 – TOP; FRONT
  • Page 9 – Use care and wear appropriate clothing, safety; Hammer and Screwdriver used
  • Page 10 – Horizontal Furnace Installation; Typical Horizontal Installation; For Single Pipe Installation; combustion and ventilation air.; Outdoor Combustion Air Method
  • Page 11 – Requirements; Figure 6; Table 1
  • Page 12 – Indoor Combustion Air; Standard; and; ft
  • Page 13 – Ventilation Air; For Two Pipe Installation
  • Page 14 – Vent and Combustion Air Piping; Contaminated Combustion Air
  • Page 15 – Sizing Combustion Air and Vent Pipe; Table 3; Vent Termination Clearances
  • Page 16 – Figure 8
  • Page 17 – Figure 9
  • Page 18 – Condensate Drain Trap; Condensate Drain Trap Freeze Protection; MUST
  • Page 19 – Upflow Installations Top Vent; Trap
  • Page 20 – Upflow Installations Vent through Left; Both
  • Page 21 – All Models Vent through Right
  • Page 22 – EXHAUS; Downflow Left; Note
  • Page 23 – Downflow Right
  • Page 24 – Horizontal Left through Top
  • Page 25 – Horizontal Left
  • Page 26 – Horizontal Right through Top
  • Page 27 – Horizontal Right
  • Page 28 – Connecting Tee Trap to Condensate; Important: Prime both traps with water before operation.; Connecting Vent and Combustion Air Piping; to prevent leakage of flue gases.; Combustion Air Pipe Connection (; Dual Certified or; Vent Pipe Connection; Note: The vent fitting MUST be installed with the air flow
  • Page 29 – Joining Pipe and Fittings; Connecting Vent Pipes and Termination; Horizontal Termination
  • Page 30 – Sidewall Termination with Exterior; Recommended Alternate Installation; Using Exterior Risers; Rooftop Termination; Vent Termination Shielding
  • Page 31 – OR
  • Page 32 – Concentric Termination; Table 5; Do not use field supplied couplings to extend the pipes.
  • Page 33 – Gas Supply and Piping; Gas Supply Requirements; Gas Piping Requirements
  • Page 34 – Typical Gas Piping for Upflow; Typical Gas Piping for Downflow; Additional Propane Connection Requirements; when operating the furnace with Propane gas.
  • Page 35 – Table 8; Manifold Gas Pressure Adjustment; Table 9
  • Page 36 – General Derating Rules
  • Page 37 – High Altitude Input Rate =; High Altitude Air Pressure Switch; Natural Gas Input Rating Check; SEE CHECKS AND ADJUSTMENTS, Natural Gas Input Rating; Final Gas Piping Check; AVERTISSEMENT
  • Page 38 – Electrical Wiring; Power Supply Wiring; Furnace Control
  • Page 39 – Furnace Control Fuse; Control Board; Ductwork and Filter; room where furnace is located. Return air duct; condensate to form resulting in heat exchanger; Connections; can not
  • Page 40 – Side Return Air Cutout; Sizing; Side Mounted Filter Rack; Filter Installation using Optional Filter Rack; Bottom Mounted Filter Rack
  • Page 41 – Addition Of Air Conditioning; Combustible Floor Installation; Subbase for Combustible Floor
  • Page 42 – Verify the input rate of the furnace.; Startup; Gas Supply Pressure
  • Page 43 – immediately shut OFF power to furnace. Check for; Typical Gas Control Valve; Main Burner
  • Page 44 – Temperature Rise Check; Continuous-Fan Operation using “G”
  • Page 45 – Furnace Maintenance; See
  • Page 46 – Sequence of Operation & Diagnostics
  • Page 47 – Heating Request with Gas Shut Off:
  • Page 48 – Four Position Furnace; Models
  • Page 49 – Model Specifications
  • Page 57 – See Tables below for bellyband location on motor; Bellyband Location on *9MPD Motor
  • Page 59 – amp fuse; M P
Loading the manual

Printed in U.S.A.

440 01 1024 04

Dec. 2010

INSTALLATION INSTRUCTIONS

90+ Single Stage, Category IV, Gas Furnace

N9MP1, N9MP2, N9MPD

C9MPD, H9MPD, T9MPD

(Upflow/Downflow/Horizontal)

These instructions must be read and understood completely before attempting installation.

Safety Labeling and Signal Words

DANGER, WARNING, CAUTION, and NOTE

The signal words

DANGER, WARNING

,

CAUTION

,

and

NOTE

are used to identify levels of

hazard seriousness. The signal word

DANGER

is

only used on product labels to signify an immediate

hazard. The signal words

WARNING

,

CAUTION

,

and

NOTE

will be used on product labels and

throughout this manual and other manual that may

apply to the product.

DANGER

Immediate hazards which will result in

severe personal injury or death.

WARNING

Hazards or unsafe practices which

could result in severe personal injury or death.

CAUTION

Hazards or unsafe practices which

may result in minor personal injury or product or

property damage.

NOTE

Used to highlight suggestions which will

result in enhanced installation, reliability, or

operation.

!

WARNING

Signal Words in Manuals

The signal word

CAUTION

is used throughout

this manual in the following manner:

!

CAUTION

Signal Words on Product Labeling

Signal words are used in combination with

colors and/or pictures or product labels.

The signal word

WARNING

is used throughout

this manual in the following manner:

Safety

alert symbol

When you see this symbol on the unit and in

instructions or manuals, be alert to the

potential for personal injury.

TABLE OF CONTENTS

Safety considerations

4

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe Installation Requirements

4

. . . . . . . . . . . . . . . . . . .

Installation

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Combustion & Ventilation Air

10

. . . . . . . . . . . . . . . . . . . . .

Vent and Combustion Air Piping

14

. . . . . . . . . . . . . . . . . .

Concentric Termination

32

. . . . . . . . . . . . . . . . . . . . . . . . . .

Gas Supply and Piping

33

. . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Wiring

38

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ductwork and Filter

39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checks and Adjustments

42

. . . . . . . . . . . . . . . . . . . . . . . .

Furnace Maintenance

45

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Sequence of Operation & Diagnostics

46

. . . . . . . . . . . . .

Technical Support

48

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

International Comfort Products, LLC

Lewisburg, TN 37091 U.S.A.

www.icpusa.com

Use of the AHRI Certified TM Mark indicates a

manufacturer’s participation in the program.

For verification of certification for individual

products, go to www.ahridirectory.org .

!

WARNING

PERSONAL INJURY, AND/OR PROPERTY

DAMAGE HAZARD

Failure to carefully read and follow this warning could

result in equipment malfunction, property damage,

personal injury and/or death.

Installation or repairs made by unqualified persons could

result in equipment malfunction, property damage,

personal injury and/or death.

The information contained in this manual is intended for

use by a qualified service technician familiar with safety

procedures and equipped with proper tools and test

instruments.

Installation must conform with local building codes and

with the Natural Fuel Gas Code (NFCG) NFPA 54/ANSI

Z223.1, and National standards of Canada

CAN/CSA

B149.1 and .2 Natural Gas and Propane

Installation Codes.

INSTALLER:

Affix these instructions on or adjacent to the

furnace.

CONSUMER:

Retain these instructions for future

reference.

Portions of the text and tables are reprinted from NFPA 54 /ANSI Z223.1

2009

©

, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washington, DC

20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its entirety.

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Summary

Page 2 - Required Notice for Massachusetts Installations; Important

440 01 1024 04 Specifications are subject to change without notice. 2 Required Notice for Massachusetts Installations Important The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:5.08: Modifications to NFPA − 54, Chapter 10 2) Revise 10.8.3 by adding the followi...

Page 3 - START; Checks and Adjustments

Specifications are subject to change without notice. 440 01 1024 04 3 START − UP CHECK SHEET For 90+ Furnace (This sheet is optional. Keep this page for future reference.) Date of Start − Up: Dealer Name : Address : City, State(Province), Zip or Postal Code : Phone : Owner Name : Address : City, Sta...

Page 4 - SAFETY CONSIDERATIONS; Safe Installation Requirements; WARNING; NOTE

4 440 01 1024 04 Specifications are subject to change without notice SAFETY CONSIDERATIONS I m p r o p e r i n s t a l l a t i o n , a d j u s t m e n t , a l t e r a t i o n , s e r v i c e , maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death,...

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