Page 2 - SPECIAL PRECAUTIONS; Please Read Before Starting; If Necessary, Get Help
When Wiring ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM. SPECIAL PRECAUTIONS This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.This symbol refers to a haza...
Page 3 - Table of Contents; DIMENSIONAL DATA; -1. Address Setting of the Remote Control Unit
Table of Contents 1. OPERATING RANGE 2. SPECIFICATIONS 2-1. Unit Specifications 2-2. Major Component Specifications 2-3. Other Component Specifications 3. DIMENSIONAL DATA 4. REFRIGERANT FLOW DIAGRAM 4-1. Refrigerant Flow Diagram 5. PERFORMANCE DATA 5-1. Temperature Charts 5-2. Cooling Capacity 5-3....
Page 4 - CHECKING ELECTRICAL COMPONENTS; 0-1. Measurement of Insulation Resistance; SPECIAL PRECAUTIONS WHEN SERVICING UNIT; 1-1. Characteristics of New Refrigerant R410A; APPENDIX A INSTRUCTION MANUAL; Page
10. CHECKING ELECTRICAL COMPONENTS 10-1. Measurement of Insulation Resistance 10-2. Checking Continuity of Fuse on PCB Ass'y 11. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT 11-1. Characteristics of New Refrigerant R410A 11-2. Checklist before Servicing 11-3. Tools Specifically for R41...
Page 6 - Voltage Rating
2. SPECIFICATIONS 2-1. Unit Specifications Indoor Unit KS0971 Outdoor Unit C0971 Remarks: Rating conditions are: Cooling: Indoor air temperature 80°F D.B. / 67°F W.B. Outdoor air temperature 95°F D.B. / 75°F W.B. DATA SUBJECT TO CHANGE WITHOUT NOTICE. Vertical dB-A dB-A Indoor : Hi/Me/Lo/Qt* Outdoor...
Page 10 - Indoor Unit
Indoor Unit KS0971 MP24Z3 Flap Motor Type Stepping Motor Rating Model Coil Resistance Ohm (Ambient Temp. 77 °F (25 °C)) Each Pair of Terminal : 400 +/- 7% DC 12V Aluminum Plate Fin / Copper Tube 2 19.5 2.02 (0.188) Face Area Coil Rows Fins per inch Heat Exchanger Coil ft 2 (m 2 ) DATA SUBJECT TO CHA...
Page 12 - Outdoor Unit
Outdoor Unit C0971 2-2-2. Outdoor Unit Control PCB Control Circuit Fuse Controls Part No. Microprocessor 125V 25A CB-C0971 DATA SUBJECT TO CHANGE WITHOUT NOTICE. Pints (cc) WHT - BLU : BLU - RED : RED - WHT : 77.5 77.5 77.5 Micro F VAC External Finish Acrylic baked-on enamel finish FV50S ... 0.68 (3...
Page 16 - Indoor air temp sensor; Outdoor air temp sensor; Temperature
2-3. Other Component Specifications Indoor Unit KS0971 KS1271 Outdoor Unit C0971 C1271 CL0971 CL1271 0 32 50 68 86 104 122 140 158 176 194 (0) (10) (20) (30) (40) (50) (60) (70) (80) (90) 40 60 80 100 120 140 160 180 200 20 50 10 2 3 4 5 6 7 8 9 10 59 68 77 86 95 104 (10) (15) (20) (25) (30) (35) (4...
Page 19 - Indoor unit; REFRIGERANT FLOW DIAGRAM; Insulation of Refrigerant Tubing; both tubes must be well insulated
Compressor Accumulator Wide tube service valve Wide tube Narrow tube service valve Narrow tube Heat exchanger Heat exchanger Muffler Cooling cycle Indoor unit Outdoor unit Electric expansion valve M Muffler *1 *1: 0nly for C1271/CL1271 O.D. 3/8" (9.52 mm) O.D. 1/4" (6.35 mm) H.P. High pressu...
Page 20 - NOTE; (3) Indoor discharge air performance chart
5. PERFORMANCE DATA 5-1. Temperature Charts Indoor Unit KS0971 Outdoor Unit C0971 Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. :Points of rating condition Black dots in above charts indicate the following rating conditions. N...
Page 30 - Cooling
6. ELECTRICAL DATA 6-1. Electrical Characteristics Indoor Unit KS0971 Outdoor Unit C0971 Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor + Compressor Performance at 115V Single-phase 60Hz Rating conditions Running amp. A 0.45 Power input W A W 45 7.15 705 Rating conditions: Indoor air tem...
Page 32 - WARNING; To avoid electrical shock hazard, be sure to
EVAPORATOR TERMINAL BASE TO OUTDOOR UNIT GRN/YEL LAMP 10P(WHT) FLAP 5P (WHT) FLAP CONNECTOR FLAP MOTOR RED PNK BLU BRN YEL 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 AC 5P (BLU) WHT RED WHT WHT WHT WHT WHT WHT WHT WHT 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 I...
Page 35 - Control Unit
1HR. TIMER button ON/OFF operation button ACL (Reset) button ION button 7. MAINTENANCE 7-1. Address Setting of the Remote Control Unit The address can be set in order to prevent interference between remote controllers when two Sanyo indoor units are installed near each other. The address is normally...
Page 39 - Compressor discharge temperature control
a. Area: Automatic capacity control b. When the temperature drops below Point A, the operation frequency is reduced by a certain proportion. c. Area: Frequency increase is prohibited. d. When the temperature reaches Point C or above, freezing prevention is ended and control is the same as in the a a...
Page 40 - -1. Precautions before Performing Inspection or Repair; PROCEDURE
1HR. TIMER button ON/OFF operation button ACL (Reset) button ION button < Clock display > Test run mode Self-diagnostics mode 9. TROUBLESHOOTING 9-1. Precautions before Performing Inspection or Repair NOTE After checking the self-diagnostics monitor, turn the power OFF before starting inspecti...
Page 42 - -3. Checking the Indoor and Outdoor Units; Control
(2) If the self-diagnostics function fails to operate Check the indoor unit. Is the fuse blown? Replace the controller. Replace the circuit board or the fuse. No indicators illuminate and the indoor fan does not rotate. Check the power voltage. Normal Blown 9-3. Checking the Indoor and Outdoor Units...
Page 43 - (3) Serial Communication Error Identification Procedure; < Check Items before Troubleshooting Serial Communication Start >
(3) Serial Communication Error Identification Procedure Refer to "Method of Self-Diagnostics" for the self-diagnostics procedure. (3-1) Condition: E01 < Before the Operation > If the lamps on the main body show the following conditions after the completion of self-diagnostics,a communi...
Page 46 - Measurement location; DC 14V or more; Normal value
9-4. Trouble Diagnosis of Fan Motor 9-4-1. Outdoor Fan Motor This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor. Perform the trouble diagnosis by Test Run mode describ...
Page 47 - -5. Noise Malfunction and Electromagnetic Interference
9-5. Noise Malfunction and Electromagnetic Interference An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external noise, and is likely to cause electromagnetic interference with nearby wireless devices. A noise filter is install...
Page 48 - CHECKING ELECTRICAL COMPONENTS; Resistance; Resistance for Electrical Parts
Insulation tester Probe Clip Ground wire Terminal plate Copper tube or metallic part Clip Insulation tester Probe Fig. 1 Fig. 2 Fig. 3 Fig. 4 Copper tube or metallic part Clip Insulation tester Probe Clip Insulation tester Probe Metallic part From fan motor, compressor and other parts 10. CHECKING E...
Page 49 - Remove the PCB Ass'y from the electrical
Fuse PCB Ass'y Fig. 5 Fig. 6 Fuse 10-2. Checking Continuity of Fuse on PCB Ass'y Remove the PCB Ass'y from the electrical component box. Then pull out the fuse from the PCB Ass'y. (Fig. 5)Check for continuity using a multimeter as shown in Fig. 6. 49
Page 50 - 1-1. Characteristics of New Refrigerant R410A; composition of the remaining refrigerant.; Thus, always charge the refrigerant while it is in liquid phase.
11. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT 11-1. Characteristics of New Refrigerant R410A 11-1-1. What is New Refrigerant R410A? R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its refrigeration capacity and energy efficiency are a...
Page 52 - For servicing, use the following tools for R410A; Tools specifically for R410A; Tool Distinction; exclusively for R410A and never alternately with R22 and R407C.; unit and outdoor unit.; HAB oil
11-3. Tools Specifically for R410A For servicing, use the following tools for R410A Gauge manifoldCharging hoseGas leak detectorRefrigerant cylinderCharging cylinderRefrigerant recovery unitVacuum pump with anti-reverse flow (*1)(Solenoid valve-installed type, which prevents oil from flowing back in...
Page 53 - 1-5. In Case of Compressor Malfunction; Use a solenoid valve-installed vacuum pump; Length of tubing
11-5. In Case of Compressor Malfunction CAUTION Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible.Use only the tools indicated exclusively for R410A. See "11-3. Tools Specifically for R410A." 11-5-1. Procedure for Replacing Compr...
Page 54 - Single valve
Valve Single valve Charge liquid refrigerant with cylinder in up-side-down position. Single valve (with siphon tube) Charge with cylinder in normal position. Liquid Valve Liquid Charging cylinder Open Refrigerant cylinder Liquid NO! CAUTION Never charge a large amount of liquid refrigerant at once t...
Page 55 - carry out repairs, then recharge the refrigerant.
Length of tubing Evacuation time Less than 33 ft. (10 m) More than 10 minutes More than 33 ft. (10 m) More than 15 minutes 11-6. In Case Refrigerant is Leaking CAUTION Never attempt to charge additional refrigerant when refrigerant has been leaking from the unit. Follow the procedure described below...
Page 56 - with the indoor unit.; Charge additional refrigerant in liquid state only.; This will cause the air conditioner to; do not use its existing tubing.; completely new tubing must be used.; out repairs. Only then should you recharge the refrigerant.
11-7. Charging Additional Refrigerant 11-7-1. When Tubes are Extended Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came with the indoor unit. Charge additional refrigerant in liquid state only. 11-8. Retro-Fitting Existing Systems 11-8-1. ...
Page 58 - Features
2 Features This air conditioner is an inverter type unit that automatically adjusts capacity as appropriate. Details on these functions are provided below; refer to these descriptions when using the air conditioner. • Microprocessor Controlled Operation The interior compartment of the remote control...
Page 59 - Contents; Product Information
3 Contents Page Features ............................................................................................................ 2Product Information........................................................................................... 3Alert Symbols ..........................................
Page 60 - Wiring must be done by a qualified electrician.; Safety Instructions; Do not let children play with the air conditioner.
4 Installation Location • We recommend that this air conditioner be installed properly by qualified installation technicians in accordance with the Installation Instructions provided with the unit. • Before installation, check that the voltage of the electric supply in your home or office is the sam...
Page 61 - Names of Parts; Moisture in the room condenses and drains off through this hose.
5 Names of Parts This illustration is based on the external view of a standard model.Consequently, the shape may differ from that of the air conditioner which you have selected. This air conditioner consists of an indoor unit and an outdoor unit. You can control the air conditioner with the remote c...
Page 62 - Unit Display and Operation Button; This lamp lights when the system is being controlled by the timer.; Cooling operation
6 Unit Display and Operation Button REMOTE CONTROL receiver This section picks up infrared signals from the remote control unit (transmitter). OPERATION button When the remote control cannot be used, pressing this button enables cooling operation. Each time this button is pressed, the operation mode...
Page 64 - Remote Control Unit; When you press the buttons on the remote control unit, the
8 Remote Control Unit The illustration above pictures the remote control unit after the cover has been opened. Transmitter When you press the buttons on the remote control unit, the mark appears in the display to transmit the setting changes to the receiver in the air conditioner. Sensor A temperatu...
Page 66 - Using the Remote Control Unit; This switches the temperature display between °C and °F.
10 Remote Control Unit (continued) Using the Remote Control Unit SENSOR button When you press this button (use a small-tipped object such as a ballpoint pen), the mark will appear at the display. And the room temperature is detected by the sensor which is built into the indoor unit and the air condi...
Page 67 - Using the Remote Control Unit (continued)
11 Using the Remote Control Unit (continued) How to Use the Remote Control Unit When using the remote control unit, always point the unit’s transmitter head directly at the air conditioner’s receiver. Remote Control Unit Installation Position The remote control unit may be operated either from a non...
Page 69 - Operation with the Remote Control Unit (continued); Adjusting the Fan Speed; A. Automatic fan speed; Simply set the FAN SPEED selector button to the
13 Operation with the Remote Control Unit (continued) • Choose the best position in the room for the remote control unit, which also acts as the sensor for room comfort and transmits the operating instructions. Once you’ve found this best position, always keep the remote control unit there. • This a...
Page 70 - Night Setback Mode; Night Setback Mode is used for saving energy.; mark appears in the display.
14 Operation with the Remote Control Unit (continued) 4. Night Setback Mode Night Setback Mode is used for saving energy. Press the NIGHT SETBACK button while operation. The mark appears in the display. To release the night setback function, press the NIGHT SETBACK button again. In Cooling and DRY M...
Page 72 - Special Remarks; Clicking sound is heard from; Power failure during
16 Special Remarks How it works? • Once the room temperature reaches the level that was set, the unit’s operation frequency is changed automatically. • During DRY operation, the fan speed automatically runs at lower speed for providing a comfortable breeze. • ‘‘DRY’’ operation is not possible if the...
Page 73 - Setting the Timer; How to set the present
17 Setting the Timer In the descriptions below, the following settings are used for the temperature and time indicator selector button on the bottom front section of the remote control.• Temperature: °F • Time: AM, PM 1. How to set the present time (Example) To set to 10:30 pm. 2. How to set the OFF...
Page 75 - The
19 Using the 1-Hour OFF Timer Tips for Energy Saving 1. 1-Hour OFF Timer This function causes the unit to operate for one hour and then stop, regardless of whether the unit is on or off when this button is pressed. The indicator in the display indicates that this function is operating. Setting proce...
Page 76 - Adjusting the Airflow Direction; The flap automatically closes when the unit is off.
20 Adjusting the Airflow Direction 1. Horizontal The horizontal airflow can be adjusted by moving the vertical vanes with your hands to the left or right. When the humidity is high, the vertical vanes should be in the front position during the cooling or dehumidifying operation. If the vertical vane...
Page 77 - Care and Cleaning
21 Operation without the Remote Control Unit Care and Cleaning INDOOR UNIT If you have lost the remote control unit or it has trouble, follow the steps below. When the air conditioner is not running Each time the OPERATION button is pressed, the operation mode changes cyclically. The temperature is ...
Page 80 - Trouble Possible
24 Troubleshooting If your air conditioner does not work properly, first check the following points before requesting service. If it still does not work properly, contact your dealer or service center. Operating Range The air conditioner is operable within the temperature ranges as listed below: For...
Page 82 - INSTALLATION INSTRUCTIONS; – Inverter Split System Air Conditioner –; This air conditioner uses the new refrigerant R410A.; N O T E; SANYO Commercial Solutions; N OT E
85264189991006 © SANYO 2007 Contents Page IMPORTANT!Please Read Before Starting .................................. 2 1. GENERAL .......................................................... 3 1-1. Tools Required for Installation (not supplied)1-2. Accessories Supplied with Unit1-3. Optional Copper Tubi...
Page 85 - Installation Site Selection
4 1-5. Additional Materials Required for Installation 1. Refrigeration (armored) tape 2. Insulated staples or clamps for connecting wire (See local codes) 3. Putty 4. Refrigeration lubricant 5. Clamps or saddles to secure refrigerant tubing 2. Installation Site Selection 2-1. Indoor Unit AVOID: G di...
Page 86 - Back
2-2. Outdoor Unit AVOID: G heat sources, exhaust fans, etc. (Fig. 4) G damp, humid or uneven locations. DO: G choose a place as cool as possible. G choose a place that is well ventilated. G allow enough room around the unit for air intake/ exhaust and possible maintenance. (Fig. 5a) G provide a soli...
Page 87 - Air Intake Baffle
6 (1) Recommended dimensions of the baffle plates D E C J H K G B I P Q A F N (2- 6.5 mm) 2- 1/4" (2- 6 mm) 2- 15/64" A B H C E F G G M L K I J D (4- 6.5 mm) 4- 1/4" Fig. 5f For Air Intake For Air Discharge Material to be used: Metal plate with corrosion protection treatment Plate thickn...
Page 89 - How to Install the Indoor Unit; -1. Remove the Rear Panel from the Unit; Also avoid areas where elec-
8 S et s crew o n ly for tra ns portatio n Fig. 6 Rear pa n el mark s Fig. 7 Left t u bi ng Ri g ht t u bi ng Dow n ward t u bi ng Ri g ht-rear t u bi ng (recomme n ded) Left-rear t u bi ng Fig. 8 3. How to Install the Indoor Unit 3-1. Remove the Rear Panel from the Unit (1) Remove and discard the s...
Page 90 - Table 4
9 I n door s ide O u tdoor s ide Hole should be made at a slight downward slant to the outdoor side. N O T E Fig. 10 Pla s tic cover IN S IDE OUT S IDE Wall S li g ht a ng le PVC pipe (Locally p u rcha s ed) Fig. 12 PVC pipe (Locally p u rcha s ed) C u t at s li g ht a ng le Fig. 11 (4) Using a sabr...
Page 92 - General precautions on wiring
11 3-5. Shape the Indoor Side Tubing (1) Arrangement of tubing by direction a) Right or left tubing Cut out the corner of the right/left frame with a hacksaw or the like. (Figs. 20 and 21) b) Right-rear or left-rear tubing In this case, the corner of the frame need not be cut. (2) To mount the indoo...
Page 93 - regulations when carrying out the installation.; Disconnect switch may be required by national
12 3-7. Recommended Wire Length and Diameter Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local electrical codes. Carefully observe these regulations when carrying out the installation. Table 5 lists recommended wire lengths and...
Page 99 - How to Install the Outdoor Unit; -1. Wiring Instructions for the Outdoor Unit
18 4. How to Install the Outdoor Unit First refer to Section 2. Installation Site Selection. 4-1. Wiring Instructions for the Outdoor Unit Regulations on wire size differ from locality to locality. For field wiring requirements, please refer to your local elec- trical codes. Make sure that the insta...
Page 100 - Refrigerant Tubing; -2. Flaring Procedure with a Flare Tool; If the
19 5. Refrigerant Tubing 5-1. Use of the Flaring Method Many of the conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units. In this method, the copper tubes are flared at each end and connected with flare nuts. 5-2...
Page 104 - OPERATION lam
23 How to Test Run the Air Conditioner After turning on power to the air conditioner, use the remote controller and follow the steps below to conduct the test run. (1) Set the remote controller in Test Run mode. (Fig. 59a) a) Press and hold the ION button. b) Then press and hold the 1HR TIMER button...
Page 105 - Pump Down; (1) Connect the Lo side charging hose of the manifold; Basic Functions of the Service Valves; Action
24 I Pump Down Pump down means collecting all refrigerant gas in thesystem back into the outdoor unit without losing any ofthe gas. Pump down is used when the unit is to bemoved or before servicing the refrigerant circuit. Pump Down Procedure Be sure to carry out pump down with the unit incooling mo...
Page 106 - Remote Control Unit Installation Position; To take out the remote control unit, pull it forward.
25 7. Remote Control Unit Installation Position The remote control unit can be operated from either a non-fixed position or a wall-mounted position. To ensure that the air conditioner operates correctly, do not install the remote control unit in the following places: G In direct sunlight G Behind a ...
Page 107 - -1. Address Setting of the Remote Control Unit
26 8. Address Switch 8-1. Address Setting of the Remote Control Unit The address can be set in order to prevent interference between remote controllers when two Sanyo indoor units are installed near each other. The address is normally set to “A.” To set a different address, it is necessary to change...
