Page 4 - MANUAL LAYOUT
MANUAL LAYOUT 1. SECTION NAME Parts are broadly classi fi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place...
Page 5 - GROUP INDEX; Group Name Page; INDEX OF DESCRIPTION SYMBOLS
GROUP INDEX Group Name Page CRANKCASE ............................................................................................. 6 CRANKSHAFT, PISTON ............................................................................ 8 INTAKE, EXHAUST .......................................................
Page 6 - RG3200iS - 6 - 07-04; SECTION 1
RG3200iS - 6 - 07-04 SECTION 1 CRANKCASE GROUP FIG. 100
Page 7 - RG3200iS - 7 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 7 - 07-04 SECTION 1 CRANKCASE GROUP 10 278-10102-41 CRANKCASE 1 100 20 237-14202-03 VALVE GUIDE 2 100 26 277-16010-01 STEM SEAL 1 100 30 044-02502-00 OIL SEAL 1 100 40 060-02800-21 BALL BEARING 1 100 50 277-15011-03 PIPE KNOCK 2 100 70 010...
Page 8 - RG3200iS - 8 - 07-04; SECTION 2
RG3200iS - 8 - 07-04 FIG. 200 SECTION 2 CRANKSHAFT, PISTON GROUP
Page 9 - RG3200iS - 9 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 9 - 07-04 SECTION 2 CRANKSHAFT, PISTON GROUP 10 278-20701-31 CRANKSHAFT 1 200 50 018-01400-20 FLANGE NUT 1 200 70 032-30300-10 WOODRUFF KEY 1 200 310 278-22501-10 CONNECTING ROD 1 200 320 277-23001-03 CONNECTING ROD BOLT 2 200 350 277-2330...
Page 10 - RG3200iS - 10 - 07-04; SECTION 3
RG3200iS - 10 - 07-04 FIG. 300 SECTION 3 INTAKE, EXHAUST GROUP
Page 11 - RG3200iS - 11 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 11 - 07-04 SECTION 3 INTAKE, EXHAUST GROUP 10 278-61601-11 CAMSHAFT 1 300 25 277-35101-03 PIN, camshaft 1 300 27 024-00600-10 O RING 1 300 34 277-38601-03 PIN, spring 1 300 35 277-36401-03 RELEASE LEVER 1 300 37 277-36501-03 CLIP 1 300 38 ...
Page 12 - RG3200iS - 12 - 07-04; SECTION 4
RG3200iS - 12 - 07-04 FIG. 400 SECTION 4 GOVERNOR, OPERATION GROUP
Page 13 - RG3200iS - 13 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 13 - 07-04 SECTION 4 GOVERNOR, OPERATION GROUP 20 277-48601-03 PIN, blind 1 400 50 003-13050-00 CLIP 1 400
Page 14 - RG3200iS - 14 - 07-04; SECTION 5
RG3200iS - 14 - 07-04 FIG. 500 SECTION 5 COOLING, STARTING GROUP
Page 15 - RG3200iS - 15 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 15 - 07-04 SECTION 5 COOLING, STARTING GROUP 60 277-52712-03 BAFFLE 1, case 1 500 135 277-75501-03 CLAMP 1 500
Page 16 - RG3200iS - 16 - 07-04; SECTION 6
RG3200iS - 16 - 07-04 FIG. 700 SECTION 6 ELECTRIC DEVICE GROUP
Page 17 - RG3200iS - 17 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 17 - 07-04 SECTION 6 ELECTRIC DEVICE GROUP 10 277-79231-01 FLYWHEEL 1 700 11 277-79431-01 IGNITION COIL 1 700 20 277-71002-03 RING GEAR 1 700 30 001-14062-50 BOLT and WASHER 2 700 50 279-73105-H1 WIRE 5 1 700 100 065-01401-50 SPARK PLUG 1 ...
Page 18 - RG3200iS - 18 - 07-04
RG3200iS - 18 - 07-04 FIG. 720 SECTION 6 ELECTRIC DEVICE GROUP
Page 19 - RG3200iS - 19 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 19 - 07-04 SECTION 6 ELECTRIC DEVICE GROUP 120 277-70502-00 STARTING MOTOR 1 720 -1 277-70550-08 YOKE 1 720 -6 277-70551-08 ARMATURE 1 720 -7 277-70520-08 CLUTCH 1 720 -8 277-70561-08 NUT 1 720 -9 277-70501-08 GEAR HOUSING 1 720 -11 277-70...
Page 20 - RG3200iS - 20 - 07-04; SECTION 7
RG3200iS - 20 - 07-04 FIG. 2110 SECTION 7 ENGINE GROUP FIG. 2130
Page 21 - RG3200iS - 21 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 21 - 07-04 SECTION 7 ENGINE GROUP 110 010-50802-90 STUD 1 2110 111 010-50805-10 STUD 1 2110 180 33B-35001-01 BOTTOM EXTERIOR PLATE 1 2110 182 011-00802-70 FLANGE BOLT 2 2110 183 011-00802-70 FLANGE BOLT 2 2110 185 34G-54101-01 FAN, silent ...
Page 22 - RG3200iS - 22 - 07-04
RG3200iS - 22 - 07-04 FIG. 2150 SECTION 7 ENGINE GROUP
Page 23 - RG3200iS - 23 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 23 - 07-04 SECTION 7 ENGINE GROUP 510 277-52001-13 BLOWER HOUSING 1 2150 512 001-14063-50 BOLT and WASHER 1 2150 513 001-14064-50 BOLT and WASHER 3 2150 515 980-40081-10 STR PIN 2 2150 520 277-50401-00 RECOIL STARTER AY 1 2150 -1 277-50402...
Page 24 - RG3200iS - 24 - 07-04
RG3200iS - 24 - 07-04 FIG. 2160 SECTION 7 ENGINE GROUP
Page 25 - RG3200iS - 25 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 25 - 07-04 SECTION 7 ENGINE GROUP 610 278-62330-00 CARBURETOR 1 2160 -1 277-62536-08 THROTTLE VALVE 1 2160 -2 284-62455-08 SCREW and WASHER 2 2160 -3 284-62525-08 CHOKE VALVE 1 2160 -4 284-62455-08 SCREW and WASHER 1 2160 -5 278-62421-08 S...
Page 26 - RG3200iS - 26 - 07-04; SECTION 8
RG3200iS - 26 - 07-04 FIG. 2200 SECTION 8 GENERATOR GROUP
Page 27 - RG3200iS - 27 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 27 - 07-04 SECTION 8 GENERATOR GROUP 210 34C-20051-01 STATOR 1 2200 214 34C-21051-08 BOLT 4 2200 218 003-20050-00 SPRING WASHER 4 2200 220 34C-20061-01 ROTOR 1 2200 222 34B-21001-08 BARING 1 2200 224 010-01002-00 BOLT 1 2200 228 020-01001-...
Page 28 - RG3200iS - 28 - 07-04; SECTION 9
RG3200iS - 28 - 07-04 FIG. 2300 SECTION 9 BASE, FRAME GROUP
Page 29 - RG3200iS - 29 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 29 - 07-04 SECTION 9 BASE, FRAME GROUP 10 34G-30001-01 FRAME CP 1 2300 40 33B-35601-01 BATTERY BASE 1 2300 43 011-00600-80 FLANGE BOLT 2 2300 44 014-00601-21 SCREW 1 2300 50 34G-53101-01 BASE PLATE, lower 1 2300 80 34G-59003-03 SPONGE, bas...
Page 30 - RG3200iS - 30 - 07-04
RG3200iS - 30 - 07-04 FIG. 2400 SECTION 9 CONTROL GROUP
Page 31 - RG3200iS - 31 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 31 - 07-04 SECTION 9 CONTROL GROUP 10 066-00003-30 KEY SWITCH 1 2400 11 066-00099-80 KEY 2 2400 110 33B-50001-01 FRONT COVER, upper 1 2400 170 015-00400-70 TAPPING SCREW 2 2400 171 33B-46001-03 COVER, cock 1 2400 172 003-10040-00 WASHER 2 ...
Page 32 - RG3200iS - 32 - 07-04
RG3200iS - 32 - 07-04 FIG. 2400 SECTION 9 CONTROL GROUP
Page 33 - RG3200iS - 33 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 33 - 07-04 SECTION 9 CONTROL GROUP 710 33B-46021-01 CHOKE WIRE 1 2400 713 226-45001-03 RETURN SPRING 1 2400 720 014-00601-90 SCREW 4 2400 767 056-30000-20 WIRE BAND 5 2400 900 34H-90003-03 LABEL, trademark 1 2400
Page 34 - RG3200iS - 34 - 07-04; COVER GROUP
RG3200iS - 34 - 07-04 FIG. 2500 SECTION 10 COVER GROUP
Page 35 - RG3200iS - 35 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 35 - 07-04 SECTION 10 COVER GROUP 210 33B-50101-01 FRONT COVER, lower 1 2500 215 33B-35501-01 BRACKET, lower 1 2500 230 33B-50501-01 REAR COVER, upper 1 2500 272 011-00601-80 FLANGE BOLT 2 2500 274 001-11062-50 BOLT and WASHER 1 2500 277 0...
Page 36 - RG3200iS - 36 - 07-04
RG3200iS - 36 - 07-04 FIG. 2510 SECTION 10 COVER GROUP
Page 37 - RG3200iS - 37 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 37 - 07-04 SECTION 10 COVER GROUP 150 33B-56101-11 SEPARATOR 1 2510 151 33B-56102-11 SEPARATOR 3 2510 160 011-00600-10 FLANGE BOLT 2 2510 680 33B-57001-03 SEAL RUBBER, tank 1 2510 681 33B-57002-03 SEAL SPONGE, muf fl er 1 2510 682 34G-5720...
Page 38 - RG3200iS - 38 - 07-04; FUEL TANK GROUP
RG3200iS - 38 - 07-04 FIG. 2600 SECTION 11 FUEL TANK GROUP
Page 39 - RG3200iS - 39 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 39 - 07-04 SECTION 11 FUEL TANK GROUP 10 33B-60104-01 FUEL TANK 1 2600 30 043-05900-11 FUEL TANK CAP 1 2600 40 064-15400-11 FUEL FILTER 1 2600 45 064-80015-00 FUEL GAUGE 1 2600 50 064-20103-00 FUEL STRAINER 1 2600 -1 064-20093-20 FILTER 1 ...
Page 40 - RG3200iS - 40 - 07-04; ACCESSORIES GROUP
RG3200iS - 40 - 07-04 FIG. 2900 SECTION 12 ACCESSORIES GROUP
Page 41 - RG3200iS - 41 - 07-04
REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG RG3200iS - 41 - 07-04 SECTION 12 ACCESSORIES GROUP 10 277-90301-H0 ACCESSORY TOOL KIT 1 2900