Robin-Subaru EH035 - Manuals

Page 3 - HOW TO USE THIS MANUAL; XXXX; Speci; X X X X X X

EH035 - 3 - 06-04 HOW TO USE THIS MANUAL Robin engines are identi fi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called speci fi cations. Each speci fi cation will be unique in some way. The difference may only be the paint color or it may have a ...

Page 4 - EH035 - 4 - 06-04; MANUAL LAYOUT

EH035 - 4 - 06-04 MANUAL LAYOUT 1. SECTION NAME Parts are broadly classi fi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only...

Page 5 - EH035 - 5 - 06-04; GROUP INDEX; Group Name Page; INDEX OF DESCRIPTION SYMBOLS

EH035 - 5 - 06-04 GROUP INDEX Group Name Page CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT, PISTON GROUP .............................................................. 8 INTAKE and EXHAUST GROUP.............................................

Page 6 - EH035 - 6 - 06-04; SECTION 1

EH035 - 6 - 06-04 SECTION 1 CRANKCASE GROUP FIG. 100

Page 7 - EH035 - 7 - 06-04; REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG

EH035 - 7 - 06-04 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG . 10 593-10050-00 CYLINDER BLOCK AY 1 100 95 011-90594-70 SOCKET HEAD BOLT 4 100 96 011-90598-60 SOCKET HEAD BOLT 4 100 270 592-65006-00 OIL GAUGE 1 100 280 021-31699-90 GASKET 1 100 410 593-65000-00 OIL C...

Page 8 - EH035 - 8 - 06-04; SECTION 2

EH035 - 8 - 06-04 SECTION 2 CRANKSHAFT, PISTON GROUP FIG. 200

Page 9 - EH035 - 9 - 06-04; REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

EH035 - 9 - 06-04 SECTION 2 CRANKSHAFT, PISTON GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 593-20030-00 CRANKSHAFT 1 200 45 044-01299-50 OIL SEAL, L 1 200 46 044-01099-70 OIL SEAL, S 1 200 48 593-25010-00 CLIP 1 200 55 013-00699-40 BOLT 1 200 350 593-25009-00 PISTON PIN 1 200 360 59...

Page 10 - EH035 - 10 - 06-04; SECTION 3

EH035 - 10 - 06-04 SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 514 521 520 900

Page 11 - EH035 - 11 - 06-04

EH035 - 11 - 06-04 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 592-35005-01 CAMGEAR SHAFT 1 300 30 593-30030-00 CAMGEAR AY 1 300 50 592-35000-01 CAMLIFTER 1 300 55 592-35006-00 CAMLIFTER SHAFT 1 300 60 593-35002-00 VALVE SPRING 2 300 70 593-35003-00 RETA...

Page 12 - EH035 - 12 - 06-04

EH035 - 12 - 06-04 SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 514 521 520 900

Page 13 - EH035 - 13 - 06-04

EH035 - 13 - 06-04 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. The following kits are available from Walboro Carburetor Repair Kit - K20-WYLGasket/Diahpragm Kit - D11-WYL 895 024-01399-70 O RING 1 300 896 024-01599-90 O RING 1 300 900 593-60020-00 CARBURETO...

Page 14 - EH035 - 14 - 06-04; SECTION 4

EH035 - 14 - 06-04 SECTION 4 COOLING and STARTING GROUP FIG. 400

Page 15 - EH035 - 15 - 06-04; REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

EH035 - 15 - 06-04 SECTION 4 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 593-55002-00 BLOWER HOUSING 1 400 40 011-90595-31 SCREW and WASHER 4 400 60 593-35006-00 INSULATOR, CARBURETOR 1 400 80 004-36051-80 SCREW AY 2 400 81 014-00593-70 SCREW AY 1 400 90 593-550...

Page 16 - EH035 - 16 - 06-04; SECTION 5

EH035 - 16 - 06-04 SECTION 5 FUEL LUBRICANT GROUP FIG. 500

Page 17 - EH035 - 17 - 06-04

EH035 - 17 - 06-04 SECTION 5 FUEL LUBRICANT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 593-65002-00 FUEL TANK 1 500 30 592-60160-00 FUEL TANK CAP 1 500 40 523-65039-00 FILTER 1 500 80 593-60030-00 TUBE 1 500 90 056-10599-90 HOSE CLAMP 1 500 110 503-65002-00 PLATE 1 500 111 503-6500...

Page 18 - EH035 - 18 - 06-04; SECTION 6

EH035 - 18 - 06-04 SECTION 6 ELECTRIC DEVICE GROUP FIG. 600 60 70 61

Page 19 - EH035 - 19 - 06-04

EH035 - 19 - 06-04 SECTION 6 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 593-70010-20 FLYWHEEL 1 700 11 593-70010-10 IGNITION COIL 1 700 30 014-00499-20 SCREW 2 700 50 525-70180-01 WIRE CP 1 EH035AX0302 700 1 EH035AX0303 Phat Boy 700 1 EH035AX0304 700 1 EH035AX0305 7...

Page 20 - EH035 - 20 - 06-04; SECTION 7

Page 21 - EH035 - 21 - 06-04

EH035 - 21 - 06-04 SECTION 7 CLUTCH GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 210 531-80030-10 CLUTCH SHOE 2 700 593-80010-10 CLUTCH SHOE 2 EH035AX0303 Phat Boy 700 EH035AX0306 700 215 020-00898-00 WASHER 2 700 225 531-80030-20 SPRING 1 700 593-80010-20 SPRING 1 EH035AX0303 Phat Boy ...

Page 22 - EH035 - 22 - 06-04; SECTION 8

EH035 - 22 - 06-04 SECTION 8 ACCESSORY GROUP FIG. 800

Page 23 - EH035 - 23 - 06-04

EH035 - 23 - 06-04 SECTION 8 ACCESSORY GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 592-90020-00 TOOL 1 800 593-90030-00 TOOL 1 EH035AX0303 Phat Boy 800 EH035AX0306 800 100 073-63899-61 LABEL, CAUTION 1 800 101 593-95012-00 LABEL, MODEL 1 800