Page 4 - EH035V - 4 - 04-04; MANUAL LAYOUT
EH035V - 4 - 04-04 MANUAL LAYOUT 1. SECTION NAME Parts are broadly classi fi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary onl...
Page 5 - EH035V - 5 - 04-04; GROUP INDEX; Group Name Page; INDEX OF DESCRIPTION SYMBOLS
EH035V - 5 - 04-04 GROUP INDEX Group Name Page CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT, PISTON GROUP .............................................................. 8 INTAKE and EXHAUST GROUP............................................
Page 6 - EH035V - 6 - 04-04; SECTION 1
EH035V - 6 - 04-04 SECTION 1 CRANKCASE GROUP FIG. 100
Page 7 - EH035V - 7 - 04-04; REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG
EH035V - 7 - 04-04 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG . 1 593-10110-00 CYLINDER BLOCK SET 1 100 4 593-15014-00 ROCKER COVER 1 100 5 593-15016-00 GASKET, rocker cover 1 100 6 593-15015-00 CAMGEAR COVER 1 100 7 593-15017-00 GASKET, camgear cover 1 100 8 592-15...
Page 8 - EH035V - 8 - 04-04; SECTION 2
EH035V - 8 - 04-04 SECTION 2 CRANKSHAFT, PISTON GROUP FIG. 200
Page 9 - EH035V - 9 - 04-04; REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
EH035V - 9 - 04-04 SECTION 2 CRANKSHAFT, PISTON GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 593-20060-00 CRANKSHAFT 1 200 3 044-01299-50 OIL SEAL, L 1 200 4 044-01299-40 OIL SEAL, S 1 200 5 593-25010-00 CLIP 1 200 7 541-25013-00 NEEDLE ROLLER BEARING 1 200 8 593-25004-00 PISTON 1 200...
Page 10 - EH035V - 10 - 04-04; SECTION 3
EH035V - 10 - 04-04 SECTION 3 CAMSHAFT GROUP FIG. 300
Page 11 - EH035V - 11 - 04-04
EH035V - 11 - 04-04 SECTION 3 CAMSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 592-15014-00 SPACER 2 300 2 592-35001-01-1 CAMLIFTER 2 300 3 593-30070-00 CAMGEAR AY 1 300 4 592-35005-01 CAMGEAR SHAFT 1 300 5 592-35006-00 CAMLIFTER SHAFT 1 300 6 593-35000-00 PUSH ROD 2 300 9 593-30...
Page 12 - EH035V - 12 - 04-04; SECTION 4
EH035V - 12 - 04-04 SECTION 4 RECOIL STARTER GROUP FIG. 400
Page 13 - EH035V - 13 - 04-04; REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
EH035V - 13 - 04-04 SECTION 4 RECOIL STARTER GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 593-50040-00 RECOIL STARTER AY 1 400 7 592-50010-30 REEL 1 400 8 519-50020-60 SET SCREW 1 400 9 521-50020-30 SPIRAL SPRING 1 400 10 519-50021-10 COLLAR 1 400 11 519-50021-00 SWING ARM 1 400 12 53...
Page 14 - EH035V - 14 - 04-04; SECTION 5
EH035V - 14 - 04-04 SECTION 5 MUFFLER & INSULATOR GROUP FIG. 500
Page 15 - EH035V - 15 - 04-04
EH035V - 15 - 04-04 SECTION 5 MUFFLER & INSULATOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 593-30060-00 MUFFLER 1 500 3 592-35016-01 GASKET, muf fl er 1 500 4 011-90595-20 SOCKET HEAD BOLT 2 500 6 592-30080-10 SPARK ARRESTER 1 500 8 592-30050-01 INSULATOR 1 500 9 017-00599-80 ...
Page 16 - EH035V - 16 - 04-04; SECTION 6
EH035V - 16 - 04-04 SECTION 6 CARBURETOR GROUP FIG. 600
Page 17 - EH035V - 17 - 04-04
EH035V - 17 - 04-04 SECTION 6 CARBURETOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 593-60140-00 CARBURETOR 1 600 3 593-60150-20 PUMP BODY AY 1 600 4 523-60461-40 AIR PURGE BODY 1 600 5 523-60460-50 PRIMER PUMP AY 1 600 6 524-60011-50 PRIMER PUMP AY 1 600 7 592-60080-10 METERING DIA...
Page 18 - EH035V - 18 - 04-04; SECTION 7
EH035V - 18 - 04-04 SECTION 7 AIR CLEANER GROUP FIG. 700
Page 19 - EH035V - 19 - 04-04
EH035V - 19 - 04-04 SECTION 7 AIR CLEANER GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 593-30010-00-1 CLEANER PLATE AY 1 700 2 593-35007-00-1 AIR CLEANER PLATE 1 700 3 531-65007-01 CHECK VALVE 1 700 4 592-35024-00 CHECK VALVE 1 1 700 5 592-35025-00 PLATE, check valve 1 700 6 593-35016...
Page 20 - EH035V - 20 - 04-04; SECTION 8
EH035V - 20 - 04-04 SECTION 8 CYLINDER COVER GROUP FIG. 800 2
Page 21 - EH035V - 21 - 04-04
EH035V - 21 - 04-04 SECTION 8 CYLINDER COVER GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 593-55017-00 CYLINDER COVER 1 800 2 014-00593-70 SCREW AY 3 800
Page 22 - EH035V - 22 - 04-04; SECTION 9
EH035V - 22 - 04-04 SECTION 9 FUEL TANK GROUP FIG. 900
Page 23 - EH035V - 23 - 04-04
EH035V - 23 - 04-04 SECTION 9 FUEL TANK GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 593-65003-00 FUEL TANK 1 900 2 523-65039-00 FILTER 1 900 3 056-10599-90 HOSE CLAMP 1 900 5 593-60130-00 TUBE 1 900 7 592-60160-00 FUEL TANK CAP 1 900 9 503-65002-00-1 PLATE 1 900 10 503-65003-00-1 PLA...
Page 24 - EH035V - 24 - 04-04; FLYWHEEL & CLUTCH GROUP
EH035V - 24 - 04-04 SECTION 10 FLYWHEEL & CLUTCH GROUP FIG. 1000 21 23 22 20
Page 25 - EH035V - 25 - 04-04
EH035V - 25 - 04-04 SECTION 10 FLYWHEEL & CLUTCH GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 2 593-70020-10 IGNITION COIL 1 1000 3 593-70010-20-1 FLYWHEEL 1 1000 4 525-70180-01-2 WIRE CP 1 1000 6 592-75001-00 PLUG CAP 1 1000 7 065-40099-31 SPRING, PLUG CAP 1 1000 12 013-00699-40 BO...
Page 26 - EH035V - 26 - 04-04; CLUTCH CASE GROUP
EH035V - 26 - 04-04 SECTION 11 CLUTCH CASE GROUP FIG. 1100
Page 27 - EH035V - 27 - 04-04
EH035V - 27 - 04-04 SECTION 11 CLUTCH CASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 634-15002-00 CASE, CLUTCH 1 1 1100 2 634-15003-00 CASE, CLUTCH 2 1 1100 3 634-15013-00 PIPE BRACKET 1 1100 4 634-15005-00 PIPE DAMPER 1 1100 5 634-20040-00 CLUTCH DRUM 1 1100 6 060-01798-10 BALL BE...
Page 28 - EH035V - 28 - 04-04; ACCESSORIES GROUP
EH035V - 28 - 04-04 SECTION 12 ACCESSORIES GROUP FIG. 1200
Page 29 - EH035V - 29 - 04-04
EH035V - 29 - 04-04 SECTION 12 ACCESSORIES GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 1 592-90020-00 TOOL 1 1200 2 592-95032-02 OWNERS MANUAL 1 1200