Page 2 - Components
RCA L Version 2.0 2 1 2 3 3 4 5 6 (7) Safety 8 7 Components
Page 4 - Table of Contents
RCA L Version 2.0 4 1 Manufacturer and general information ......................................................................... 6 1.1 Manufacturer.............................................................................................................. 6 1.2 Copyright .........................
Page 6 - Manufacturer and general information; ALBANY DOOR SYSTEMS
RCA L Version 2.0 6 1 Manufacturer and general information 2003 ALBANY DOOR SYSTEMS This operational manual is part of the Re-Coil-Away door. 1.1 Manufacturer Manufacturer of this rapid roll door is: ALBANY DOOR SYSTEMS 975-A OLD NORCROSS ROAD LAWRENCEVILLE, GA 30045 PH: 1-877-925-2468 FAX: 770-33...
Page 7 - Product description; Function and design of this door; Electric safety features
RCA L Version 2.0 7 2 Product description 2.1 Function and design of this door The model Re-Coil-Away is a vertically opening door. 2.1.1 Principle The door assembly consists of left and right side frames and a header assembly. The header assembly contains the curtain and the drive system already at...
Page 9 - Warranty Information; Product Description
RCA L Version 2.0 9 2.5 Warranty Information 2.5.1 Limited Warranty All door systems manufactured by Albany Door Systems are warranted from the date of purchase against defects in materials and workmanship as follows: (i) door systems in general...two (2) year; (Section 2.5.2) rubber curtains (DO NO...
Page 10 - LIFETIME WARRANTY ON SBR Curtain material.
RCA L Version 2.0 10 2.5.2 RE-COIL-AWAY SBR Curtain Limited Warranty LIFETIME WARRANTY ON SBR Curtain material. Albany Door Systems warrants to the original owner of the door that the door panel fabric and components (windlok) will be free of defects in material and workmanship for as long as the do...
Page 11 - Safety advice; Responsibilities of the operator
RCA L Version 2.0 11 3 Safety advice 3.1 Area of application. The M&I Re-Coil-Away is used for the closing of door openings preferably in industrial buildings that are highly used area of automobiles or heavy equipment. As a flexible exterior door with resistance against wind and weather conditi...
Page 12 - Safety symbols explanation; WARNING
RCA L Version 2.0 12 3.3 Safety symbols explanation The following safety symbols are used in the enclosed operation manual. These symbols should advise the reader of the important text they should read closely. These symbols point to existing danger for life and health of persons or the machine, mat...
Page 13 - Safety Advice
RCA L Version 2.0 13 • In power loss condition the electrical drive for the door curtain can be unlocked using the disengagement chains and then the curtain hand chained upwards. W hen the disengage lever has been engaged the control system has been disable. • During operation of the door do not sti...
Page 14 - Storage and transport; Dimensions of the fitted door; Devices and aids allowed for the transport
RCA L Version 2.0 14 4 Storage and transport 4.1 Storage The partly pre-assembled door is delivered in a crate. An undamaged crate makes it possible to store the door externally for some days. The crate must be stored on even ground. The crate must not be removed before the start of installation. 4....
Page 15 - Installation; Inspection of the shipment
RCA L Version 2.0 15 5 Installation 5.1 Inspection of the shipment The M&I Re-Coil-Away door is mostly pre-assembled before leaving the factory. The side frames together with the top roll are attached to a pallet at the time of leaving the factory. The door must be checked for possible transport...
Page 16 - Starting the install; Figure 1
RCA L Version 2.0 16 5.3 Starting the install 5.3.1 Setting up the side fames NOTE: Some wall surfaces are not ideal and may require shimming to keep the side frames square to each other. This will help eliminate photocell misalignment problems and curtain binding issues. The door is usually centere...
Page 17 - Figure 5
RCA L Version 2.0 17 5.4 Preparing the header assembly for lifting Loosen and remove the lower idler barrel bolt (figure 5) and move the idler barrel out of the way (figure 6) before lifting the header assembly. 5.4.1 Lifting locations There are eyebolts for lifting the header assembly into place, l...
Page 18 - Figure 9
RCA L Version 2.0 18 5.4.2 Lifting with a fork lift W ARNING: You must not ever lift using the bottom beam or the idler barrel between the forks and the header assembly, damage can occur. You can place the forks of the forklift up under the top roll (figure 9). Not the header framework or the Idler ...
Page 19 - Installing the Header
RCA L Version 2.0 19 5.5 Installing the Header W hile lifting the Header, align the holes on the installed side frames with the holes in the header assembly. Note that the idler barrel-bearing has been moved out of the way Never leave the header assembly unattended without fully bolting the header a...
Page 20 - Drive Chain Tension
RCA L Version 2.0 20 5.6 Drive Chain Tension Figure 11 is a finished header assembly that has been installed. Also note the idler barrel has been bolted back into place back. Chain tension should be checked after the door is cycled a few times. The M&I drive chain is to be tensioned so the defle...
Page 21 - Counter Balance Springs
RCA L Version 2.0 21 5.7 Counter Balance Springs 5.7.1 Pre-charging Springs The springs must be pre-charged with the door curtain in the up position. This pre charge amount is listed on the spring bracket, this should be should be stamped with numbers for example 3 S and 4 T. W ith S standing for th...
Page 22 - Closing the side frames
RCA L Version 2.0 22 5.8 Closing the side frames Open the side frame covers as shown in figure 16. Bring the curtain down so it travels behind the idler barrel and down into the guides of the side frame. (If you need to get the bottom beam behind the idler barrel you can remove the bottom bolt on ea...
Page 23 - Hand Chain Operator
RCA L Version 2.0 23 5.8 Hand Chain Operator The operator is equipped with an emergency chain hoist and floor-level disconnect mechanism to operate the door manually, if necessary. To manually operate the door: Pull the disconnect chain downwards to the “disengaged” position (See figure 14a). A posi...
Page 24 - Adjustment of limit switches
RCA L Version 2.0 24 5.9 Adjustment of limit switches 1) Remove the cover of the electrical enclosure. 2) Manually raise the door to a nearly open position. 3) Depress the travelling cam retaining bracket and rotate the Open cam (figure 18). Note: turning the cam towards the center of the shaft incr...
Page 25 - Customer Service; Inspection and maintenance; Maintenance, inspection and service work at the doors is only
RCA L Version 2.0 25 6.0 Service & Repair 6.1 Customer Service In case of door maintenance, malfunctions or repair work, please contact the supplier or the manufacturer. Address of Customer Services Department ALBANY DOOR SYSTEMS 975-A Old Norcross Road Lawrenceville, GA 30045 PH 877-925-2468 Fa...
Page 26 - Cleaning and maintenance of the door curtain
RCA L Version 2.0 26 6.3 Cleaning 6.3.1 Cleaning and maintenance of the door curtain Do not ever use any petroleum-based products on the curtain. Clean curtain with a citrus based cleaner only.
Page 27 - Cleaning and maintenance of the door curtain; Troubleshooting
RCA L Version 2.0 27 6.3.2 Cleaning and maintenance of the door curtain Dust may be removed with a cloth. Harder dirt may be removed with water. Dirt, grease, or oil on metal may be removed with a citrus cleaner. 6.4 Troubleshooting 6.4.1 How to wedge a curtain Why would a curtain need a wedge? A we...
Page 30 - Repairs to rubber curtain – rips or perforations
RCA L Version 2.0 30 6.5 Repairs & Removals 6.5.1 Removal and Re-installation of curtain in guides 1. Utilizing a 3/8” wrench, unbolt the hinged front guide plates of both the left and right guides. Swing the front guide plates open and place them to the side. 2. In the event that only the upper...
Page 32 - Replacing the operator brake band
RCA L Version 2.0 32 6.5.4 Replacing the operator brake band Service & Repair
Page 33 - Adjusting the operator brake band
RCA L Version 2.0 33 6.5.5 Adjusting the operator brake band Service & Repair
Page 34 - Maintenance Schedule
RCA L Version 2.0 34 6.6 Maintenance Schedule Due to the unique design features of your new "RE-COIL-AWAY", the need for continual maintenance normally associated with conventional door systems (i.e.: guide rollers, hinges, door track, etc.) is virtually eliminated. The limited maintenance p...
Page 35 - Torque Specifications
RCA L Version 2.0 35 6.6.1 Gearbox The gear construction is maintenance-free and has lifetime lubrication. (The output shaft should be kept rust free.) 6.7 Torque Specifications The table below list the type of bolt, its use, and what its torque setting is Size Type Location Torque (ft-lb): 5/8-11 x...
Page 36 - RCA L Architectural; Up to & including 12’x 12’
RCA L Version 2.0 36 RCA L Architectural Up to & including 12’x 12’