Raypak Gas Fired Boiler - Manual

Raypak Gas Fired Boiler

Raypak Gas Fired Boiler – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – LIMIT CONTROLS; pump failure or low water condition.
  • Page 3 – GENERAL; Propane gas is heavier than air and sinks; INITIAL START-UP – PUMP AND MOTOR; A. Pump must be off to check oil in bearing; GENERAL LOCATION OF CONTROLS; FOR YOUR SAFETY READ BEFORE OPERATING; If you do not follow these instructions; OUTLET
  • Page 4 – Knob cannot be turned from “PILOT” to; TO TURN OFF GAS TO APPLIANCE; GAS INLET
  • Page 6 – Modulating burner flame varies in height from
Loading the manual

USERS INFORMATION MANUAL

FOR GAS FIRED BOILERS

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.

-

Do not store or use gasoline or other flammable vapors and liquids or other combustible
materials in the vicinity of this or any other appliance. To do so may result in an explosion or
fire.

-

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

If you cannot reach your gas supplier, call the fire department.

-

Installation and service must be performed by a qualified installer, service agency or the gas
supplier.

CAUTIONS:

Propane gas is heavier than air and sinks to the ground. Exercise extreme care in lighting heater

in confined areas.

Do not use this boiler if any part has been under water. Immediately call a qualified service technician to

inspect the boiler and to replace any part of the control system and any gas control which has been under water.

Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the electrical supply

to the pump. Instead, shut off the gas supply at a location external to the appliance.

Raypak recommends that this manual be reviewed thoroughly before installing your Raypak Boiler. If there

are any questions which this manual does not answer please contact your local Raypak representative or the
factory.

OPERATING CONTROLS

Model W1 with On/Off Controls

The boiler is equipped with an adjustable tankstat. Set dial for desired temperature.

Models with Mechanical Modulation: H1, H5, W2, N, R

Sizes 133 through 1826. These boilers are equipped with modulating gas valves. They have one or more valves
in addition to the main electric gas valve. Their purpose is to adjust the firing rate to meet the required load. The
modulator will throttle the boiler input to meet the system demand. The valve has a remote capillary bulb immersed
in a well at the header outlet to maintain a constant outlet water temperature. When multiple valves are furnished,
they can be staged to give greater flexibility of control. Consult the dial setting tag attached to the control for your
desired water temperature.

MODULATING VALVE CHART —7000

TEMPERATURE —°F

N

H

DIAL POSITION

W

R

Lo

110

150

1

117

157

2

124

164

3

130

170

4

137

177

5

143

183

6

150

190

7

156

196

8

163

203

Hi

170

210

Fig. # 8936.1

CATALOG NO.: 2000.52G
Effective:

06-01-00

Replaces:

07-01-94

P/N 240412

MODULATING VALVE (ROBERTSHAW)

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Summary

Page 2 - LIMIT CONTROLS; pump failure or low water condition.

Models with Motorized Modulation: H2, H6, W2 Sizes 2100-4001 are equipped with a single motorized modulating valve controlled by a temperature controller that offers full modulation down to 20% of rated input BTU. LIMIT CONTROLS 1. HIGH LIMITIf boiler is equipped with a manual reset High Limit, push...

Page 3 - GENERAL; Propane gas is heavier than air and sinks; INITIAL START-UP – PUMP AND MOTOR; A. Pump must be off to check oil in bearing; GENERAL LOCATION OF CONTROLS; FOR YOUR SAFETY READ BEFORE OPERATING; If you do not follow these instructions; OUTLET

START-UP PROCEDURE GENERAL Before lighting a new installation, water should be flowing through the heater. CAUTION: Propane gas is heavier than air and sinks to the ground. Exercise extreme care in lighting heaterin confined areas. INITIAL START-UP – PUMP AND MOTOR Many pumps are now direct drive. T...

Page 4 - Knob cannot be turned from “PILOT” to; TO TURN OFF GAS TO APPLIANCE; GAS INLET

not push in or turn by hand, do not try to repair it,call a qualified service technician. Force or at-tempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified servicetechnician to inspect the appliance and toreplace...

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