Raypak 0180B Type H - Manual

7 INSTALLATION Code Requirements Installation must be in accordance with local codes, orin the absence of local codes, with the latest editionsof the National Fuel Gas Code, ANSI Z223.1, and theNational Electrical Code, ANSI/NFPA 70. In Canada,installations must conform with the current CSA B149and ...

8 3. Except for carpeted flooring, boilers are certified for installation on combustible floors. 4. For un-insulated hot water pipes, maintain a 2" clearance, or consult local authority having juris-diction. Combustion/Ventilation Air 1. The boiler must be provided with adequate supply of air fo...

9 Location of the openings is the same as in the previ-ous case - that is, within 12" of the top, and within 12"of the bottom of the enclosure. If horizontal ducts areused, the area must be doubled and the duct areashall not be less than the area of the openings theyconnect, and in no case s...

10 Roof Pitch (X/12) H (Min. ft) Flat to 6/12 1 6/12 to 7/12 1.25 Over 7/12 to 8/12 1.5 Over 8/12 to 9/12 2 Over 9/12 to 10/12 2.5 Over 10/12 to 11/12 3.25 Over 11/12 to 12/12 4 Over 12/12 to 14/12 5 Over 14/12 to 16/12 6 Over 16/12 to 18/12 7 Over 18/12 to 20/12 7.5 Over 20/12 to 21/12 8 Table F: M...

12 Mounting On vertical vents, the vent damper may be mountedwith the actuator in any position. On horizontal vents,do not mount the actuator either directly above ordirectly below the vent pipe; mount the vent damperactuator to the side of the vent. The vent damper is set up for a continuous pilot ...

13 2. Turn the thermostat or controller up to call for heat and check that the vent damper indicator points tothe open position, as shown in Fig. 11. 3. Turn the thermostat or controller down again and check that the vent damper position indicatorreturns to the closed position. The vent damper must ...

15 Gas Supply Connections The inlet gas connection of the boiler gas valve is 1/2".Provide an adequate gas piping supply line no smallerthan 1/2", according to Table H above. Gas piping must have a sediment trap ahead of theboiler gas controls, and a manual shut-off valve locat-ed outside th...

16 shipped loose. The full open position is appropriate formost systems, and ensures adequate flow through theboiler. If system flow is inadequate, (indicated by excessivetemperature drop through the system) the bypassvalve can be throttled slightly. Care must be takenagainst over-throttling which m...

17 AirScoop Air Vent DiaphragmExpansion Tank Feed Valve Pipe Pressure Relief Valveto Drain Cold WaterInlet Heating Units Fig. 15: Single-Zone Piping AirScoop Air Vent DiaphragmExpansion Tank Feed Valve Pipe Pressure Relief Valveto Drain Cold WaterInlet Heating Units Circulators 12” Max. Fig. 16: Mul...

18 Electrical Wiring The electrical power supply requirement for these boil-ers is 120 VAC, 60 Hz. Field wiring connections andelectrical grounding must comply with the local codes,or in the absence of local codes, with the latest editionof the National Electrical Code, ANSI/NFPA 70. Provide a separ...

26 SERVICING PROCEDURES General Location of Controls Fast-ResponseTemperatureSensor 2-Stage Controller Relay Ignition Module(Auto Ignition Only) Fig. 25: Control Box Component Locations Models 135 & 180 CIRCULATOR VENT SENSOR BYPASS VALVE (MODELS 135 & 180 ONLY) BYPASS LINE TEMPERATUREAND PR...

27 START-UP PROCEDURES Lighting the Boiler Safe-lighting and other performance criteria were metwith the gas manifold and control assembly providedon the boiler when the boiler underwent tests specifiedin the latest edition of the ANSI-Z21.13/CSA 4.9Standard. For Standing Pilot Models A. This boiler...

28 For Standing Pilot Models withRober tshaw Gas Valve, 2-stage Operation(Models 90, 135 & 180) 10. Turn on all electrical power to the boiler.11. Set the thermostat to the desired setting. To Tur n Off Gas to the Boiler(Models 90, 135 & 180) For Automatic Ignition Models Please read careful...

29 technician. Force or attempted repair may result in a fire or explosion. D. Do not use this boiler if any part has been under water. Immediately call a qualified service techni-cian to inspect the boiler and to replace any part ofthe control system and any gas control which hasbeen under water. F...

30 3. Turn off all gas valves supplying gas to the boiler. Refer to operating instruction label on the boiler. 4. Shut-off the water supply to the boiler piping sys- tem loop. 5. Open drain valve on the boiler to remove water from the boiler and the piping circuits. Testing the Ignition SafetyShut-o...

31 Inspection Procedures Bur ners Clean main burners and air louvers of dust, lint anddebris. Keep boiler area clear and free from com-bustibles and flammable liquids. Do not obstruct theflow of combustion and ventilation air. Make visualcheck of burner and pilot flame. Yellow flame indicatescloggin...

32 Bur ner Tray Removal 1. Shut-off power and gas supply to the boiler. Disconnect union(s) and pilot tubing when pres-ent; then loosen and remove burner hold-downscrews. 2. Disconnect wires at gas valve and slide burner tray out. Main Bur ner and Orifice Removal 1. Remove screws and burner hold-dow...

34 TROUBLESHOOTING These instructions are primarily intended for the use of qualified personnel specifically trained and experiencedin the installation of this type of heating equipment and related system components. Installation and service per-sonnel may be required by some states to be licensed. ...

37 7. Remove the wedge or retaining clip holding the sensing bulb in the control well in the in/out head-er. 8. Pull out the sensing bulb carefully from the control well. 9. Remove the limit control with capillary from unit.10. Reverse above procedure to re-install. Fast-Response Temperature SensorM...