Page 2 - I. GENERAL OPERATION; SAFETY RULES; Safe Operation Practices for Ride-On Mowers
2 I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the i...
Page 3 - Never; SAFE HANDLING OF GASOLINE
3 • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers.• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back-ing. • Never carry children, even with the blades shut off. They ma...
Page 4 - PRODUCT SPECIFICATIONS; CONGRATULATIONS; on your purchase of a new tractor.; CUSTOMER RESPONSIBILITIES; and using your tractor.; TABLE OF CONTENTS
4 PRODUCT SPECIFICATIONS Gasoline Capacity 2.0 Gallons and type: Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: 48 oz. (1.4 L) Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 0-5.5 Reverse: 0-2.4 Charging System: 3 Amps Batte...
Page 5 - UNASSEMBLED PARTS; Steering Wheel
5 UNASSEMBLED PARTS Steering Wheel SteeringWheelInsert (1) Large Flat Washer Steering Boot Steering Wheel Adapter (1) Knob (1) Washer17/32 x 1-3/16 x 12Gauge Seat (2) Keys Slope Sheet Key (1) Oil Drain TubeFor Future Use (2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nut 1/4-20 Battery (1) Hex Bolt 5/16-18 x 4...
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; ASSEMBLE EXTENSION SHAFT AND BOOT
6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.(2) 7/16" wrenches Utility knife (1) 3/4" wrenches Tire pressure gauge Pliers When right or left hand is mentioned in this man ual, it means when you are in the operating p...
Page 7 - TO DRIVE TRAC
7 FIG. 2 025 91 DISCARD TERMINAL PROTECTIVE CAPS BATTERY COVER KEPS NUT HEX BOLT POSITIVE CABLE (RED) NEGATIVE CABLE (BLACK) ASSEMBLY INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob.• Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for...
Page 8 - TO INSTALL BAGGER COM
8 ASSEMBLY • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in neutral (N) position.• Press lift lever plunger and raise attachment lift lever to its highest position. • Remove key from bag and start the engine (see "TO START...
Page 9 - HORIZONTAL ADJUSTMENT
9 ASSEMBLY • Push cap over end of bagger dump handle. NOTE: For future use, the clevis pin may be removed in order to use the handle to clear the chute in the event it has become clogged. FIG. 5C BAGGER ADJUSTMENT (See Fig. 6 & 7) For proper bag function and appearance, it may be nec- es sary to...
Page 10 - CHECK TIRE PRESSURE; CHECKLIST; PLEASE REVIEW THE FOLLOWING CHECKLIST:
10 ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be prop...
Page 11 - OPERATION
11 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FO...
Page 12 - KNOW YOUR TRACTOR; ATTACHMENT CLUTCH LEVER -
12 03092 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to th...
Page 13 - HOW TO USE YOUR TRACTOR
13 OPERATION 00155 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your trac-tor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask ov...
Page 14 - TO OPERATE ON HILLS; Do not mow in reverse unless
14 OPERATION TO OPERATE ON HILLS WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills.• If stopping is absolutely necessary, push clutch/brake pe...
Page 15 - TOWING CARTS AND OTHER AT TACH MENTS; ADD GASOLINE; SERVICE REMINDER/HOUR METER; NOTE; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
15 FIG. 13 TOWING CARTS AND OTHER AT TACH MENTS Tow only the attachments that are recommended by and comply with specifi cations of the manufacturer of your trac-tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause ...
Page 16 - MULCHING MOWING TIPS; MOWING TIPS; PURGE TRANSMISSION
16 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • The spe cial mulch ing blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass ...
Page 18 - LUBRICATION CHART; MAINTENANCE; GENERAL RECOMMENDATIONS; BEFORE EACH USE
18 MAINTENANCE LUBRICATION CHART ➀ GENERAL PURPOSE GREASE ➁ REFER TO MAINTENANCE “ENGINE” SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YO...
Page 19 - Right Hand threads; TRACTOR; BRAKE OPERATION
19 0222 3 MAINTENANCE FIG.20 5 STAR PATTERN BLADE (See Fig. 20) The center of this blade has a fi ve (5) star pattern. The bolt that attaches this blade has nor mal Right Hand threads that loosens by turn ing ( ) counterclockwise and tight ens by turning ( ) clockwise. 6 STAR PATTERN BLADE (See Fig....
Page 20 - TRANSAXLE COOLING; TRANSAXLE PUMP FLUID; ENGINE; LUBRICATION
20 V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fi ns should be kept clean to assure proper cooling. Do not at...
Page 21 - CLEAN AIR SCREEN; CLEANING; CLEAN AIR INTAKE/COOLING AREAS
21 MAINTENANCE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fi bers. See engine manual. AIR FILTER Your engine will not run properly using a dirty air fi lt...
Page 22 - SERVICE AND ADJUSTMENTS; TO LEVEL MOWER HOUSING
22 02375 SERVICE AND ADJUSTMENTS ANTI SWAY BAR RETAINER SPRING RETAINER SPRING SUSPENTION ARMS CLUTCH PULLEY FRONT LINKS RETAINER SPRINGS FIG. 24 TO REMOVE MOWER (See Fig. 24) Mower will be eas i er to re move from the right side of trac tor.• Place attachment clutch control in “DISENGAGED” po si ti...
Page 23 - TO CHECK AND ADJUST BRAKE
23 01156 TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 29) Park the tractor on level surface. Engage parking brake. BELT REMOVAL -• Remove mower from tractor (See “TO REMOVE MOW ER” in this section of this manual). • Remove screws from RH mandrel cover and remove cover. • Remove screws from LH mandrel...
Page 24 - TRANSAXLE MOTION CONTROL LE
24 02232_Hydro SERVICE AND ADJUSTMENTS FIG. 30 FIG. 31 WITH PARKING BRAKE “ENGAGED” JAM NUT DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SER-VICE CENTER/DEPARTMENT OPERATING ARM NUT “A” 1-9/16" 02239 ADJUSTMENT BOLT FIG. 32 NEUTRAL LOCK GATE M...
Page 25 - WARNING
25 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and cambe...
Page 26 - STORAGE; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER
26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before stor...
Page 27 - TROUBLESHOOTING POINTS; PROBLEM
27 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean...
Page 29 - REPAIR PARTS; SCHEMATIC
29 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 SCHEMATIC BATTERY STARTER 12VDC STARTER M A AMMETER (OPTIONAL) FUSE HEADLIGHTS CARBURETOR SOLENOID (iF SO EQUIPPED) FUEL LINE IGNITION UNIT SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) CLUTCH / BRAKE (PEDAL UP) SO...
Page 30 - ELECTRICAL
30 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 ELECTRICAL 33 30 28 26 24 42 43 25 41 27 27 27 40 403620 29 94 93 92 34 46 46 16 58 59 2 1 27 66 81 22 21 16
Page 32 - CHASSIS AND ENCLOSURES
32 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 CHASSIS AND ENCLOSURES 162 164 3 3 26 26 24 209 163 209 24 35 209 26 35 209 26 33 10 34 1 208 11 208 13 209 8 8 209 3 6 16 9 15 209 209 5 5 145 37 37 18 205 205 38 38 209 2 207 175 185 179 26 25 26 25 24 165 24 209 ...
Page 34 - DRIVE
34 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 DRIVE 77 77 74 78 75 76 15 1 38 42 40 42 39 56 66 51 253 254 177 120 27 51 48 50 49 47 50 150 151 187 183 182 181 263 259 187 183 156 165 82 168 166 163 14 159 161 207 158 171 112 21 8 10 167 83 162 29 28 53 36 35 2...
Page 35 - facturer)
35 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 DRIVE 1 - - - - - - - Transaxle Hydro Gear 321-0510 (Order parts from transaxle manu facturer) 8 532 19 27-06 Rod, Shift Fender Adjust Lt9 532 18 03-54 Clutch Asm Noram 10 876 02 04-16 Pin, Cotter 1/8 x 114 810 04 0...
Page 36 - STEERING ASSEMBLY
36 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 STEERING ASSEMBLY 5 5 4 3 43 95 43 8 10 40 32 11 8 6 87 46 46 8 6 87 2 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82 steering_pl.lt_60 39 29 88 71 17 43 91 1 41 42 37 36 37 38 97 34 44
Page 38 - SEAT ASSEMBLY
38 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 SEAT ASSEMBLY 1 24 16 15 12 13 17 25 11 10 5 14 8 8 9 7 8 9 7 2 22 21 5 seat_lt.knob_11(CRD) 1 532 18 87-12 Seat 2 532 14 05-51 Bracket Pnt Pivot Seat (blk )3 871 11 06-16 Bolt Fin Hex 3/8-16 x 14 819 13 16-10 Washe...
Page 39 - DECALS; All component dimensions given in U.S. inches
39 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 DECALS MAX + _ 90N MAX + _ 150N WHEELS & TIRES KEY PART NO. NO. DESCRIPTION 1 532 40 03-89 Decal, Warning Syms. CE2 532 18 96-83 Decal, Hp Engine 3 532 18 61-63 Decal, Hood RH 4 532 19 68-41 Decal, Warning Eng. ...
Page 40 - OPTIONAL EQUIPMENT
40 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 13 4 72 78 81 3 78 23 45 14 38 engine-bs.1cyl_48 62
Page 42 - MOWER
42 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 MOWER 124 131 36 22 13 2 11 8 20 16 69 14 15 2 18 46 46 45 9 41 130 1 19 5 6 3 46 44 33 32 30 30 28 31 21 25 21 31 32 33 30 30 30 2 18 17 27 55 124 40 41 36 26 23 124 36 84 41 40 56 61 24 21 21 21 4 21 10 68 32 36 3...
Page 44 - MOWER LIFT; Plunger
44 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 MOWER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13 lift-rh.1piece_3 KEY PART NO. NO. DESCRIPTION 1 532 19 84-17 Washer Asm Inner Spring W/ Plunger 2 532 19 80-70 Shaft As...
Page 45 - BAGGER
45 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 BAGGER 8 4 5 4 6 6 1 47 21 22 22 20 24 31 43 32 9 9 12 17 19 19 19 19 19 51 53 52 41 41 37 37 38 38 38 38 39 17 11 10 11 44 15 15 36 36 16 16 14 14 28 7 7 3 15 15 15 46 50 25 50 46 49 49 3 7 Bagger Asy (CRD)_12 19 3...
Page 47 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION; WARNING: To avoid serious injury, operate your tractor up and
47 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...
Page 48 - PARTS AND SERVICE
This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For Parts and service, contact an authorized distributor. • For replacement parts...
