Poulan PRO 407139 - Manuals

5 UNASSEMBLED PARTS Steering Wheel SteeringWheelInsert (1) Large Flat Washer Steering Boot Steering Wheel Adapter (1) Knob (1) Washer17/32 x 1-3/16 x 12Gauge Seat (2) Keys Slope Sheet Key (1) Oil Drain TubeFor Future Use (2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nut 1/4-20 Battery (1) Hex Bolt 5/16-18 x 4...

6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.(2) 7/16" wrenches Utility knife (1) 3/4" wrenches Tire pressure gauge Pliers When right or left hand is mentioned in this man ual, it means when you are in the operating p...

7 FIG. 2 025 91 DISCARD TERMINAL PROTECTIVE CAPS BATTERY COVER KEPS NUT HEX BOLT POSITIVE CABLE (RED) NEGATIVE CABLE (BLACK) ASSEMBLY INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob.• Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for...

8 ASSEMBLY • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in neutral (N) position.• Press lift lever plunger and raise attachment lift lever to its highest position. • Remove key from bag and start the engine (see "TO START...

9 ASSEMBLY • Push cap over end of bagger dump handle. NOTE: For future use, the clevis pin may be removed in order to use the handle to clear the chute in the event it has become clogged. FIG. 5C BAGGER ADJUSTMENT (See Fig. 6 & 7) For proper bag function and appearance, it may be nec- es sary to...

10 ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be prop...

11 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FO...

12 03092 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to th...

13 OPERATION 00155 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your trac-tor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask ov...

14 OPERATION TO OPERATE ON HILLS WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills.• If stopping is absolutely necessary, push clutch/brake pe...

15 FIG. 13 TOWING CARTS AND OTHER AT TACH MENTS Tow only the attachments that are recommended by and comply with specifi cations of the manufacturer of your trac-tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause ...

16 MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • The spe cial mulch ing blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass ...

18 MAINTENANCE LUBRICATION CHART ➀ GENERAL PURPOSE GREASE ➁ REFER TO MAINTENANCE “ENGINE” SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YO...

19 0222 3 MAINTENANCE FIG.20 5 STAR PATTERN BLADE (See Fig. 20) The center of this blade has a fi ve (5) star pattern. The bolt that attaches this blade has nor mal Right Hand threads that loosens by turn ing ( ) counterclockwise and tight ens by turning ( ) clockwise. 6 STAR PATTERN BLADE (See Fig....

20 V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE COOLING The transmission fan and cooling fi ns should be kept clean to assure proper cooling. Do not at...

21 MAINTENANCE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fi bers. See engine manual. AIR FILTER Your engine will not run properly using a dirty air fi lt...

22 02375 SERVICE AND ADJUSTMENTS ANTI SWAY BAR RETAINER SPRING RETAINER SPRING SUSPENTION ARMS CLUTCH PULLEY FRONT LINKS RETAINER SPRINGS FIG. 24 TO REMOVE MOWER (See Fig. 24) Mower will be eas i er to re move from the right side of trac tor.• Place attachment clutch control in “DISENGAGED” po si ti...

23 01156 TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 29) Park the tractor on level surface. Engage parking brake. BELT REMOVAL -• Remove mower from tractor (See “TO REMOVE MOW ER” in this section of this manual). • Remove screws from RH mandrel cover and remove cover. • Remove screws from LH mandrel...

24 02232_Hydro SERVICE AND ADJUSTMENTS FIG. 30 FIG. 31 WITH PARKING BRAKE “ENGAGED” JAM NUT DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SER-VICE CENTER/DEPARTMENT OPERATING ARM NUT “A” 1-9/16" 02239 ADJUSTMENT BOLT FIG. 32 NEUTRAL LOCK GATE M...

25 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and cambe...

26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before stor...

27 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean...

29 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 SCHEMATIC BATTERY STARTER 12VDC STARTER M A AMMETER (OPTIONAL) FUSE HEADLIGHTS CARBURETOR SOLENOID (iF SO EQUIPPED) FUEL LINE IGNITION UNIT SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) CLUTCH / BRAKE (PEDAL UP) SO...

30 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 ELECTRICAL 33 30 28 26 24 42 43 25 41 27 27 27 40 403620 29 94 93 92 34 46 46 16 58 59 2 1 27 66 81 22 21 16

32 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 CHASSIS AND ENCLOSURES 162 164 3 3 26 26 24 209 163 209 24 35 209 26 35 209 26 33 10 34 1 208 11 208 13 209 8 8 209 3 6 16 9 15 209 209 5 5 145 37 37 18 205 205 38 38 209 2 207 175 185 179 26 25 26 25 24 165 24 209 ...

34 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 DRIVE 77 77 74 78 75 76 15 1 38 42 40 42 39 56 66 51 253 254 177 120 27 51 48 50 49 47 50 150 151 187 183 182 181 263 259 187 183 156 165 82 168 166 163 14 159 161 207 158 171 112 21 8 10 167 83 162 29 28 53 36 35 2...

35 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 DRIVE 1 - - - - - - - Transaxle Hydro Gear 321-0510 (Order parts from transaxle manu facturer) 8 532 19 27-06 Rod, Shift Fender Adjust Lt9 532 18 03-54 Clutch Asm Noram 10 876 02 04-16 Pin, Cotter 1/8 x 114 810 04 0...

36 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 STEERING ASSEMBLY 5 5 4 3 43 95 43 8 10 40 32 11 8 6 87 46 46 8 6 87 2 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82 steering_pl.lt_60 39 29 88 71 17 43 91 1 41 42 37 36 37 38 97 34 44

38 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 SEAT ASSEMBLY 1 24 16 15 12 13 17 25 11 10 5 14 8 8 9 7 8 9 7 2 22 21 5 seat_lt.knob_11(CRD) 1 532 18 87-12 Seat 2 532 14 05-51 Bracket Pnt Pivot Seat (blk )3 871 11 06-16 Bolt Fin Hex 3/8-16 x 14 819 13 16-10 Washe...

39 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 DECALS MAX + _ 90N MAX + _ 150N WHEELS & TIRES KEY PART NO. NO. DESCRIPTION 1 532 40 03-89 Decal, Warning Syms. CE2 532 18 96-83 Decal, Hp Engine 3 532 18 61-63 Decal, Hood RH 4 532 19 68-41 Decal, Warning Eng. ...

40 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 13 4 72 78 81 3 78 23 45 14 38 engine-bs.1cyl_48 62

42 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 MOWER 124 131 36 22 13 2 11 8 20 16 69 14 15 2 18 46 46 45 9 41 130 1 19 5 6 3 46 44 33 32 30 30 28 31 21 25 21 31 32 33 30 30 30 2 18 17 27 55 124 40 41 36 26 23 124 36 84 41 40 56 61 24 21 21 21 4 21 10 68 32 36 3...

44 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 MOWER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13 lift-rh.1piece_3 KEY PART NO. NO. DESCRIPTION 1 532 19 84-17 Washer Asm Inner Spring W/ Plunger 2 532 19 80-70 Shaft As...

45 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 BAGGER 8 4 5 4 6 6 1 47 21 22 22 20 24 31 43 32 9 9 12 17 19 19 19 19 19 51 53 52 41 41 37 37 38 38 38 38 39 17 11 10 11 44 15 15 36 36 16 16 14 14 28 7 7 3 15 15 15 46 50 25 50 46 49 49 3 7 Bagger Asy (CRD)_12 19 3...

47 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...

This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For Parts and service, contact an authorized distributor. • For replacement parts...