Page 2 - SAFETY GUIDELINES - DEFINITIONS; YOUR SAFETY; and; PREVENTING EQUIPMENT PROBLEMS; . To help you recognize this; IMPORTANT SAFETY INSTRUCTIONS; lead from lead-based paints
2- ENG D24938 SAFETY GUIDELINES - DEFINITIONS Indicates an imminentlyhazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentiallyhazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentiallyhazardous situatio...
Page 3 - Save these instructions; WARNING: Risk of explosion or fire
3- ENG D24938 IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury andproperty damage. Read and understand all warnings and operation instructions beforeusing this equipment. HAZARD WARNING: Risk of explosion or fire H...
Page 4 - HAZARD
4- ENG D24938 WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen WARNING: Risk from Flying Objects The compressed air stream ...
Page 7 - WARNING: Risk of Unsafe Operation; SAVE THESE INSTRUCTIONS
7- ENG D24938 Review and understand all instructions and warnings in this manual. Become familiar with the operation andcontrols of the air compressor. Keep operating area clear of all persons, pets, and obstacles. Keep children away from the air compressor at all times . Do not operate the product ...
Page 8 - CFM
8- ENG D24938 GLOSSARY DUTY CYCLE SPECIFICATIONS Accessories for this unit are available at the store the unit was purchased. ACCESSORIES Model No. CPL6025 Horsepower Peak 6.0 Bore 2.875 Stroke 2.0 * Voltage-Single Phase 120/240 ** Minimum Branch Circuit Requirement 15 amps * Fuse Type Time Delay Ai...
Page 9 - ASSEMBLY; Unpacking
9- ENG D24938 ASSEMBLY 3. Slowly push the open ends ofthe handle onto both tabs at thesame time. Continue pushing thehandle into the saddle until theholes on the side of the saddleand handle are in line. 4. Guide the straight end of eachretaining clip through the saddlehole and both handle holes. 5....
Page 10 - To Assemble Wheels; NOTE; Assemble Rubber Feet
10- ENG D24938 To Assemble Wheels It will be necessaryto brace or support one side of the unit when installingthe wheels because thecompressor will have a tendency totip. 1. Attach wheels with shoulderbolts and nuts as shown. 2. Tighten securely. NOTE : The unit will sit level if the wheels areprope...
Page 11 - To Add Oil To Pump
11- ENG D24938 1. Place unit on a level surface. Risk from FlyingObject. Drain tank to release air pressure beforeremoving the dipstick. See "ToDrain Tank" in the Maintenancesection. 2. Remove oil fill plug (A) and slowlyadd a compressor oil until it iseven with the top of the oil fillhole. ...
Page 12 - The outlet being used; DO NOT; See; INSTALLATION; Location of the Air Compressor
12- ENG D24938 IMPORTANT: The outlet being used must be installed and grounded inaccordance with all local codes andordinances. 2. Make sure the outlet being usedhas the same configuration asthe grounded plug. DO NOT USE AN ADAPTER. See illustration. 3. Inspect the plug and cord beforeeach use. Do n...
Page 13 - Extension Cords; in good condition; Voltage and Circuit Protection; If
13- ENG D24938 Extension Cords Using extension cords is notrecommended. The use of extensioncords will cause voltage to dropresulting in power loss to the motorand overheating.Instead of using an extension cord,increase the working reach of the airhose by attaching another length ofhose to its end. ...
Page 14 - Description of Operation; The pressure; OPERATION; Know Your Air Compressor; Outlet Pressure Gauge:; The outlet
14- ENG D24938 Description of Operation Become familiar with these controlsbefore operating the unit. On/Auto/Off Lever : Turn this switch to "On/Auto" to provide automaticpower to the pressure switch and"Off" to remove power at the end ofeach use. Pressure Switch: The pressure switc...
Page 15 - Pressure Release Valve:; Drain; Before Starting; before; How to Use Your Unit; Open Drain
Air Compressor Pump (not shown): Compresses air into the air tank.Working air is not available until thecompressor has raised the air tankpressure above that required at theair outlet. Drain Valve: The drain valveis located at thebase of the airtank and is usedto draincondensation at the end of each...
Page 16 - The compressor is now ready for use.; Closed Drain; Attach hose and accessories.; Too much air
16- ENG D24938 6. Run the compressor for 20minutes. Make sure the drainvalve is open and there isminimal air pressure build-up intank. 7. After 20 minutes,close the drainvalve. The airreceiver will fill to"cut-out" pressureand the motor willstop. The compressor is now ready for use. Closed D...
Page 17 - MAINTENANCE; Customer Responsibilities; To Check Safety Valve
17- ENG D24938 MAINTENANCE Customer Responsibilities Daily oraftereachuse Beforeeachuse ● ● ● ● Every8hours Every40hours Every100hours Yearly Every160hours ● ● 1 1- more frequent in dusty or humid conditions Check Safety Valve Drain Tank Oil Leaks Check Oil Change Oil Air Filter NOTE: See "Opera...
Page 18 - Oil; Use an oil specifically; Checking; When filling; To Drain Tank; Operation of the air
Oil NOTE: Use an oil specifically formulated for use in an aircompressor, such as Porter-CablePAS1 air compressor oil. Oil may befound at the store where the aircompressor was purchased. NOTE: Crankcase oil capacity is approximately 16 fluid ounces. Checking 1. Remove the oil fillplug (A). The oille...
Page 19 - To Replace Belt; Replace the belt guard.; Wing Nut; If it is dirty, replace it with a new filter.; IMPORTANT
19- ENG D24938 To Replace Belt Serious injury ordamage may occur if parts of the body or loose itemsget caught in moving parts. Neveroperate the unit with the belt guardremoved. The belt guard should beremoved only when thecompressor is unplugged. 1. Place the On/Auto/Off lever inthe "Off" p...
Page 21 - SERVICE AND ADJUSTMENTS; Note; the; Screwdriver
21- ENG D24938 SERVICE AND ADJUSTMENTS 5. Unscrew the check valve (turncounterclockwise) using a 7/8"open end wrench. Note the orientation for reassembly. 6. Using a screwdriver, carefullypush the valve disc up anddown. NOTE: The valve disc should move freely up and downon a spring which holds t...
Page 22 - d. It is now possible to remove; To Replace Regulator; Unplug air compressor.; Regulator
22- ENG D24938 d. It is now possible to remove regulator. 5. Apply pipe sealant tape to thenipple. 6. Assemble the regulator andorient as shown in figure. NOTE : Arrow indicates flow of air. Make sure it is pointing in thedirection of air flow. 7. Reapply pipe sealant to outletpressure gauge, tank p...
Page 23 - STORAGE; If drain valve is plugged,
23- ENG D24938 STORAGE Before you store the air compressor,make sure you do the following: 1. Review the "Maintenance"section on the preceding pagesand perform scheduledmaintenance as necessary. 2. Set the On/Auto/Off lever to"Off" and unplug unit. 3. Turn the regulatorcounterclockwi...
Page 24 - TROUBLESHOOTING; PROBLEM; Check valve seat damaged.
24- ENG D24938 TROUBLESHOOTING Performing repairs may expose voltage sources, movingparts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor andbleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Pressure switch does notshut off...
Page 25 - Check valve restricted.
25- ENG D24938 PROBLEM CAUSE CORRECTION Compressor isnot supplyingenough air tooperateaccessories. Prolonged excessive use ofair.Compressor is not largeenough for air requirement. Hole in hose. Check valve restricted. Air leaks. Restricted air intake filter. Decrease amount of air usage. Check the a...
Page 26 - Check valve stuck open.
26- ENG D24938 PROBLEM CAUSE CORRECTION Motor will notrun. Fuse blown, circuit breakertripped. 1. Check fuse box for blownfuse and replace asnecessary. Reset circuitbreaker. Do not use a fuseor circuit breaker withhigher rating than thatspecified for yourparticular branch circuit. 2. Check for prope...
Page 27 - Knocking Noise. Possible defect in safety
27- ENG D24938 PROBLEM CAUSE CORRECTION Knocking Noise. Possible defect in safety valve. Operate safety valve manuallyby pulling on ring. If valve stillleaks, it should be replaced. Loose pulley. Tighten pulley set screw, seeParts manual for torquespecifications. Compressor mountingscrews loose. Tig...
Page 28 - LIMITED WARRANTY
28- ENG D24938 LIMITED WARRANTY PORTER-CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include aircompressors, air tools, service parts, pressure washers, and ge...
