Porter-Cable D24938-044-2 - Manuals

7- ENG D24938 Review and understand all instructions and warnings in this manual. Become familiar with the operation andcontrols of the air compressor. Keep operating area clear of all persons, pets, and obstacles. Keep children away from the air compressor at all times . Do not operate the product ...

8- ENG D24938 GLOSSARY DUTY CYCLE SPECIFICATIONS Accessories for this unit are available at the store the unit was purchased. ACCESSORIES Model No. CPL6025 Horsepower Peak 6.0 Bore 2.875 Stroke 2.0 * Voltage-Single Phase 120/240 ** Minimum Branch Circuit Requirement 15 amps * Fuse Type Time Delay Ai...

9- ENG D24938 ASSEMBLY 3. Slowly push the open ends ofthe handle onto both tabs at thesame time. Continue pushing thehandle into the saddle until theholes on the side of the saddleand handle are in line. 4. Guide the straight end of eachretaining clip through the saddlehole and both handle holes. 5....

10- ENG D24938 To Assemble Wheels It will be necessaryto brace or support one side of the unit when installingthe wheels because thecompressor will have a tendency totip. 1. Attach wheels with shoulderbolts and nuts as shown. 2. Tighten securely. NOTE : The unit will sit level if the wheels areprope...

11- ENG D24938 1. Place unit on a level surface. Risk from FlyingObject. Drain tank to release air pressure beforeremoving the dipstick. See "ToDrain Tank" in the Maintenancesection. 2. Remove oil fill plug (A) and slowlyadd a compressor oil until it iseven with the top of the oil fillhole. ...

12- ENG D24938 IMPORTANT: The outlet being used must be installed and grounded inaccordance with all local codes andordinances. 2. Make sure the outlet being usedhas the same configuration asthe grounded plug. DO NOT USE AN ADAPTER. See illustration. 3. Inspect the plug and cord beforeeach use. Do n...

13- ENG D24938 Extension Cords Using extension cords is notrecommended. The use of extensioncords will cause voltage to dropresulting in power loss to the motorand overheating.Instead of using an extension cord,increase the working reach of the airhose by attaching another length ofhose to its end. ...

14- ENG D24938 Description of Operation Become familiar with these controlsbefore operating the unit. On/Auto/Off Lever : Turn this switch to "On/Auto" to provide automaticpower to the pressure switch and"Off" to remove power at the end ofeach use. Pressure Switch: The pressure switc...

Air Compressor Pump (not shown): Compresses air into the air tank.Working air is not available until thecompressor has raised the air tankpressure above that required at theair outlet. Drain Valve: The drain valveis located at thebase of the airtank and is usedto draincondensation at the end of each...

16- ENG D24938 6. Run the compressor for 20minutes. Make sure the drainvalve is open and there isminimal air pressure build-up intank. 7. After 20 minutes,close the drainvalve. The airreceiver will fill to"cut-out" pressureand the motor willstop. The compressor is now ready for use. Closed D...

17- ENG D24938 MAINTENANCE Customer Responsibilities Daily oraftereachuse Beforeeachuse ● ● ● ● Every8hours Every40hours Every100hours Yearly Every160hours ● ● 1 1- more frequent in dusty or humid conditions Check Safety Valve Drain Tank Oil Leaks Check Oil Change Oil Air Filter NOTE: See "Opera...

Oil NOTE: Use an oil specifically formulated for use in an aircompressor, such as Porter-CablePAS1 air compressor oil. Oil may befound at the store where the aircompressor was purchased. NOTE: Crankcase oil capacity is approximately 16 fluid ounces. Checking 1. Remove the oil fillplug (A). The oille...

19- ENG D24938 To Replace Belt Serious injury ordamage may occur if parts of the body or loose itemsget caught in moving parts. Neveroperate the unit with the belt guardremoved. The belt guard should beremoved only when thecompressor is unplugged. 1. Place the On/Auto/Off lever inthe "Off" p...

21- ENG D24938 SERVICE AND ADJUSTMENTS 5. Unscrew the check valve (turncounterclockwise) using a 7/8"open end wrench. Note the orientation for reassembly. 6. Using a screwdriver, carefullypush the valve disc up anddown. NOTE: The valve disc should move freely up and downon a spring which holds t...

22- ENG D24938 d. It is now possible to remove regulator. 5. Apply pipe sealant tape to thenipple. 6. Assemble the regulator andorient as shown in figure. NOTE : Arrow indicates flow of air. Make sure it is pointing in thedirection of air flow. 7. Reapply pipe sealant to outletpressure gauge, tank p...

23- ENG D24938 STORAGE Before you store the air compressor,make sure you do the following: 1. Review the "Maintenance"section on the preceding pagesand perform scheduledmaintenance as necessary. 2. Set the On/Auto/Off lever to"Off" and unplug unit. 3. Turn the regulatorcounterclockwi...

24- ENG D24938 TROUBLESHOOTING Performing repairs may expose voltage sources, movingparts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor andbleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Pressure switch does notshut off...

25- ENG D24938 PROBLEM CAUSE CORRECTION Compressor isnot supplyingenough air tooperateaccessories. Prolonged excessive use ofair.Compressor is not largeenough for air requirement. Hole in hose. Check valve restricted. Air leaks. Restricted air intake filter. Decrease amount of air usage. Check the a...

26- ENG D24938 PROBLEM CAUSE CORRECTION Motor will notrun. Fuse blown, circuit breakertripped. 1. Check fuse box for blownfuse and replace asnecessary. Reset circuitbreaker. Do not use a fuseor circuit breaker withhigher rating than thatspecified for yourparticular branch circuit. 2. Check for prope...

27- ENG D24938 PROBLEM CAUSE CORRECTION Knocking Noise. Possible defect in safety valve. Operate safety valve manuallyby pulling on ring. If valve stillleaks, it should be replaced. Loose pulley. Tighten pulley set screw, seeParts manual for torquespecifications. Compressor mountingscrews loose. Tig...

28- ENG D24938 LIMITED WARRANTY PORTER-CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include aircompressors, air tools, service parts, pressure washers, and ge...