Page 2 - TABLE OF CONTENTS; Parts Manual
TABLE OF CONTENTS VIRAGE W005197D and INT’L VIRAGE W005197I Parts Manual B BATTERY BOX B10 . . . . . . . . . . . . . . . . . . . . . . BILGE PUMP B13 . . . . . . . . . . . . . . . . . . . . . . . . C CARBURETOR C6 . . . . . . . . . . . . . . . . . . . . . . COOLING SYSTEM B11 . . . . . . . . . . . ....
Page 3 - 000 VIRAGE WATERCRAFT SPECIFICATIONS
2000 VIRAGE WATERCRAFT SPECIFICATIONS CAPACITIES Fuel TankReserve Fuel TankInjection Oil Reservoir 17 US Gallons (64.26 l) N/A 6 Quarts (5.68 l) CARBURETION Gas Type Carburetor Type and NumberCarburetion Idle Speed Regular Unleaded 87 Octane or 89 Octane Oxygenated 1-40mm Diaphragm Type 1350 50 RP...
Page 4 - 000 POLARIS VIRAGE PUBLICATION NUMBERS
2000 POLARIS VIRAGE PUBLICATION NUMBERS MODEL MODEL # OWNER’S MANUAL PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS VIRAGE INT’L VIRAGE W005197D W005197I 9915574 9915574 9915581 9915581 9915589 9915589 9915597 9915597
Page 5 - SHROUD
A5 SHROUD VIRAGE W005197D and INT’L VIRAGE W005197I 44 10 12 14 5 25 46 29 45 9 13 11 15 20 17 18 34 33 39 19 40 8 36 47 43 24 26 16 1 2 4 3 7 6 27 30 23 17 4 28 31 32 17 22 38 21 37 41 34 35 20 17 42 E 2000 Polaris Sales Inc.
Page 7 - HULL and BODY
A7 HULL and BODY VIRAGE W005197D and INT’L VIRAGE W005197I 35 26 2 24 1 18 22 10 25 4 3 27 11 20 17 19 21 33 32 12 13 31 15 8 30 14 28 23 10 13 14 15 12 13 34 16 8 31 30 8 10 5 9 Bulkhead 7 8 8 6 29 29
Page 9 - FRONT STORAGE COMPARTMENT
A9 FRONT STORAGE COMPARTMENT VIRAGE W005197D and INT’L VIRAGE W005197I 11 20 21 9 19 7 12 16 3 1 17 2 13 15 14 8 24 10 6 18 4 5 22 23 22 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2653012 1 Latch, Door 2 5433710-311 1 Door, Compartment 3 1013282 1 Asm., Door Hinge 4 7555890 5 Wa...
Page 11 - FUEL TANK
A11 FUEL TANK VIRAGE W005197D and INT’L VIRAGE W005197I 4 16 17 23 15 5 19 3 14 13 11 26 9 12 25 4 7 8 4 10 6 18 16 3 2 2 2 2 3 3 1 1 21 21 22 22 20 20 24 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 5244279 6 Bracket, Strap 2 7552610 8 Washer, Lock 3 7515361 8 Screw 4 5243775 9 H...
Page 12 - FUEL SYSTEM
A12 FUEL SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 3 4 5 6 7 8 14 10 11 9 15 6 7 7 7 6 13 13 6 12 6 NOTE: Fuel line from fuel/water separator connects to fuel sender fitting marked “ON.” SEE NOTE BELOW Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7516302 1 Screw 2 75558...
Page 13 - SEAT
A13 SEAT VIRAGE W005197D and INT’L VIRAGE W005197I 27 26 11 9 21 10 18 17 5 8 24 7 19 3 25 12 13 22 4 14 15 1 2 28 23 16 6 20 23 21 12 2 15 4 3 13 2 12 20 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7516806 2 Screw 2 7555839 5 Washer, Flat 3 5211314 2 Plate, Seat Base Latch 4 704...
Page 14 - OIL TANK
A14 OIL TANK VIRAGE W005197D and INT’L VIRAGE W005197I 11 5 8 19 9 16 20 7 10 6 22 17 9 15 18 14 14 21 21 15 17 1 2 3 4 1 12 13 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7080442 2 Coupling 2 7517241 1 Screw 3 7621229 1 Rivet 4 7080710 1 Chain 5 5432843 1 Cap, Oil Tank 6 7661038...
Page 15 - STEERING
B1 STEERING VIRAGE W005197D and INT’L VIRAGE W005197I 14 18 17 29 3 19 10 23 12 27 4 22 13 20 7 25 15 24 26 16 6 2 6 28 8 9 11 5 1 21 30 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7517717 6 Screw 2 7552613 6 Washer, Lock 3 7555836 6 Washer 4 5433089-070 1 Pad, Handlebar 5 543381...
Page 17 - DRIVE SYSTEM
B3 DRIVE SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I 6 1 2 3 5 9 10 11 5 8 7 8 4 4 12 13 4 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 1060119 1 Asm., Drive Coupler 2 5410735 1 O-Ring 3 5432129 1 Shroud, Coupler 4 7080481 3 Clamp, Hose 5 5410663 2 Bumper, Drive Shaft 6 62301...
Page 18 - PROPULSION
B4 PROPULSION VIRAGE W005197D and INT’L VIRAGE W005197I 3 37 27 23 28 32 35 36 21 8 25 29 6 4 5 24 34 31 30 7 9 10 11 17 13 8 15 14 18 33 2 1 16 2 26 20 4 19 22 12 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 5244556 1 Bracket, Steering Cable Nut 2 5132111 4 Stud, Mounting, Pump 3...
Page 19 - REVERSE
B5 REVERSE VIRAGE W005197D and INT’L VIRAGE W005197I 16 34 39 36 12 23 15 32 11 24 25 1 33 43 30 27 46 45 37 5 40 44 34 33 6 7 10 41 13 28 19 21 29 2 3 9 20 4 14 32 26 26 25 17 18 42 16 31 35 38 8 22 47
Page 21 - EXHAUST SYSTEM
B7 EXHAUST SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I 8 11 12 10 14 15 15 16 16 17 17 18 19 13 20 42 38 45 16 5 4 3 2 3 2 7 9 40 44 1 6 35 24 34 25 33 27 23 32 31 28 26 42 37 38 40 44 24 23 22 22 24 24 24 24 38 38 38 38 38 38 37 37 37 38 41 39 43 45 39 41 38 43 36 36 36 36 29 30 21 21
Page 23 - ENGINE MOUNTING
B9 ENGINE MOUNTING VIRAGE W005197D and INT’L VIRAGE W005197I 25 21 12 5 26 27 1 18 20 19 14 11 15 6 7 9 10 17 16 16 22 2 4 23 24 3 8 13 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2410187 1 Asm., Temperature Switch 2 5242488 1 Ground, Spark Plug 3 7077026 1 Decal - Spark Plug 4 7...
Page 24 - BATTERY BOX
B10 BATTERY BOX VIRAGE W005197D and INT’L VIRAGE W005197I 5 10 7 6 8 9 4 2 12 11 13 3 1 E 2000 Polaris Sales Inc. Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7515192 1 Stud 2 7517824 1 Screw 3 7555839 1 Washer, Flat 4 5211676 1 Bracket, Battery Hold Down 5 5432413 1 Cover, Batter...
Page 25 - COOLING SYSTEM
B11 COOLING SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I 3 15 1 5 1 9 28 6 8 27 22 26 23 1 1 7 7 7 24 19 12 4 1 1 25 16 17 18 13 14 20 4 4 11 9 2 10 21 7 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7080475 6 Clamp, Hose 2 5431444 1 Fitting, Thru-Hull 3 5811317 1 Gasket 4 5521...
Page 26 - WATER INLET
B12 WATER INLET VIRAGE W005197D and INT’L VIRAGE W005197I 6 9 8 10 11 12 13 14 15 3 4 5 7 1 2 5 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7080483 1 Cable Tie 2 -- -- -- -- -- -- -- 1 Line, Pitot (See Shroud Pg. A6, Ref. 3) 3 7547003 1 Nut, Hex, Nylon 4 7555873 1 Washer, Flat 5 ...
Page 27 - BILGE PUMP
B13 BILGE PUMP VIRAGE W005197D and INT’L VIRAGE W005197I 7 2 8 9 10 5 2 6 2 2 3 1 4 4 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7052141 1 Elbow 2 7080475 4 Clamp 3 8450050-26 1 Hose, Water 4 7080492 2 Cable Tie 5 5431444 1 Fitting, Water, Thru-Hull 6 5811317 1 Gasket 7 5411595 ...
Page 28 - ENGINE AIR INTAKE/HULL AIR INLET
B14 ENGINE AIR INTAKE/HULL AIR INLET VIRAGE W005197D and INT’L VIRAGE W005197I 5 9 8 7 2 1 10 3 12 11 4 16 15 6 ENGINE AIR INTAKE HULL AIR INLET 15 16 10 11 12 14 13 17 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 5432138-070 1 Plug, Intake Silencer 2 5410589 1 O-Ring 3 5132353 2 ...
Page 29 - ELECTRICAL BOX; Top View
C1 ELECTRICAL BOX VIRAGE W005197D and INT’L VIRAGE W005197I 38 13 12 27 37 24 36 29 28 23 26 6 14 35 17 21 22 7 9 30 32 33 41 25 15 19 34 18 16 1 10 11 18 31 2 40 39 20 8 8 17 16 4 5 3 Top View
Page 31 - CRANKCASE
C3 CRANKCASE VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 3 4 20 22 21 19 8 16 14 15 6 11 7 17 9 10 5 12 18 13 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 2201619 1 Kit - Asm., Crankcase (Incl. 2-4,20-22) 2 5131677 8 Stud, Cylinder Flange 3 7663001 2 Pin, Dowel 4 7052145 1 Fitti...
Page 33 - CRANKSHAFT and PISTON
C5 CRANKSHAFT and PISTON VIRAGE W005197D and INT’L VIRAGE W005197I 1 4 1 2 4 1 3 9 6 8 7 3 9 8 7 5 17 18 20 15 14 12 10 16 10 23 24 2 5 16 13 6 5 5 25 22 21 11 11 19 26 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 3022950 4 Circlip, Piston 2 3021091 2 Pin, Piston 3 2200902 2200903...
Page 34 - CARBURETOR
C6 CARBURETOR VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 3 4 14 5 6 8 9 10 11 12 13 15 19 20 16 17 22 21 8 9 18 7 Jet Block Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1253334 1 Asm., Carburetor 2200910 1 Kit - Carb Rebuild (Incl. 8,15,21) 1 3050136 4 Screw, Fuel Pump 2 2200687 ...
Page 35 - OIL PUMP
C7 OIL PUMP VIRAGE W005197D and INT’L VIRAGE W005197I 7 1 8 6 2 3 4 5 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 7080679 1 Cable, Oil Pump 2 8450061-54 2 Line, Oil 3 7080603 4 Clamp, 7 mm 4 7555944 1 Washer 5 7710427 1 E-Ring 6 5411293 1 O-Ring 7 7516605 2 Screw 8 2540073 1 Pump...
Page 36 - MAGNETO
C8 MAGNETO VIRAGE W005197D and INT’L VIRAGE W005197I 2 1 5 8 9 7 11 16 15 13 10 6 14 12 3 4 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 1 4010172 1 Stator, Twin 2 7517384 3 Screw 3 5811320 1 O-Ring 4 5432282 1 Holder, Magnet 5 4010189 1 Asm., Flywheel 6 7517431 1 Screw 7 7555907 1 ...
Page 37 - STARTING MOTOR
C9 STARTING MOTOR VIRAGE W005197D and INT’L VIRAGE W005197I 12 1 2 3 5 6 7 8 9 11 9 16 17 18 19 20 21 25 17 13 15 10 22 23 14 4 24 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 4060118 1 Starter, Big Bore 1 3240113 2 Bolt, Through 2 7516807 2 Screw 3 3240111 4 Spring, Brush 4 3240115...
Page 39 - ENGINE FOGGING SYSTEM
C11 ENGINE FOGGING SYSTEM INT’L VIRAGE W005197I 14 13 6 7 4 3 12 21 2 17 18 19 15 20 16 5 1 1 6 2 11 8 9 10 3 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 2872635 1 Kit - Engine Fogging 1 7080138 4 Cable Tie 2 7080484 2 Clamp, Hose 3 7080476 2 Clamp, Hose 4 7052139 1 Fitting, Tee 5 ...
Page 40 - TOOL KIT
C12 TOOL KIT VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 3 5 6 4 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 2872114 1 Asm., Tool Kit (Incl. 1-6) 1 -- -- -- -- -- -- -- 1 Wrench, Spark Plug 2 -- -- -- -- -- -- -- 1 Wrench, Open End 3 -- -- -- -- -- -- -- 1 Screwdriver 4 9915574 1...
Page 42 - cover
C h anged p ages in 9915581 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A cover toc B C x D E F G 1 2 3 4 5 6 7 8 9 10 11 12 13 14
