Polaris trailboss 04 - User Manual

Polaris trailboss 04

Polaris trailboss 04 – User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING
  • Page 4 – We’ve created a Web site just for you!; Technical tips
  • Page 6 – WELCOME; Polaris Recreational and Utility Vehicles; RANGER; Polaris Professional Series Workmobiles
  • Page 8 – TABLE OF CONTENTS
  • Page 9 – VEHICLE IDENTIFICATION NUMBERS; your vehicle, when obtaining insurance, and when ordering
  • Page 10 – SAFETY; Operator Safety; vehicle handles differently than other vehicles, such as
  • Page 11 – The following signal words and symbols appear throughout this; CAUTION
  • Page 12 – Take a training; Serious injury or death can result if you do not follow these
  • Page 14 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications
  • Page 15 – does not know how to operate the ATV properly in different
  • Page 16 – balance and control the ATV, which could cause an accident
  • Page 17 – surfaces may seriously affect the handling and control of the
  • Page 18 – including dirt and gravel roads. In many states it’s illegal to
  • Page 19 – risk of a severe head injury or death in the event of an
  • Page 20 – operator judgment. Reaction time may be slower and operator
  • Page 22 – schedules described in the owner’s manual.
  • Page 23 – terrain. Always be alert to changing terrain conditions.
  • Page 24 – cause loss of traction or loss of control, which could result in an
  • Page 25 – abilities. Never operate the ATV on hills steeper than 25
  • Page 26 – sharp drop, or another vehicle or person could be on the other
  • Page 27 – described in the owner’s manual.
  • Page 28 – mastered the turning technique (on level ground) as described in
  • Page 29 – improperly dismounting while
  • Page 30 – trees when possible. If unavoidable, use extreme caution and
  • Page 33 – confident that the ice is thick enough and sound enough to
  • Page 35 – Safety Decals and Locations; ATV carefully. If any of the decals shown in this manual differ from; NO STEP
  • Page 37 – Under Seat
  • Page 38 – Safe Riding Gear
  • Page 39 – FEATURES AND CONTROLS; Electrical Switches; the override switch while the throttle is open.; Leaving the keys in the ignition can lead to unauthorized use of
  • Page 40 – Throttle Lever; Engine speed and vehicle
  • Page 41 – Light Switches; Transmission Neutral Indicator; Operating the ATV on streets or roads, especially in darkness,
  • Page 42 – Brakes
  • Page 43 – Brake Lever; Setting the Parking Brake; Important Safeguards; Operating the ATV with a spongy brake lever can result in loss; Operating the ATV while the parking brake is engaged could
  • Page 44 – Auxiliary Brake; reduce; Aggressively applying the rear brake when backing downhill may
  • Page 45 – Choke
  • Page 46 – Fuel Safety
  • Page 47 – Automatic Transmission Gear Selector; Shifting gears with the engine speed above idle or while the
  • Page 48 – Recoil Starter; stop pulling immediately; Extending the recoil starter rope until it stops can cause damage
  • Page 49 – OPERATION; Excessive heat build-up during the first three hours of operation
  • Page 50 – working condition before each use.; Item/Inspection Procedure; that axle nuts are secured by cotter pins.; If a proper inspection is not done before each use, severe
  • Page 51 – Starting the Engine; Starting a Cold Engine
  • Page 52 – Starting a Warm Engine
  • Page 53 – Hauling Cargo; Your ATV has been designed to carry or tow a certain amount of load.
  • Page 55 – Driving Safely; Driving Procedures; Sit upright with both feet on the footrests and both hands on the
  • Page 56 – Making Turns; rear wheels equally at all times. This means that the wheel on the; Turning at sharp angles or at excessive speeds can result in
  • Page 57 – Driving on Slippery Surfaces; quick, sharp turns which can cause skids.; Failure to exercise care when operating on slippery surfaces
  • Page 58 – Driving Uphill; If all forward speed is lost:; terrain. Improper procedure could cause loss of control or
  • Page 59 – Sidehilling; while keeping your feet on the footrests.; control or vehicle overturn, resulting in severe injury or death.
  • Page 60 – Driving Downhill; slightly; Excessive speed can cause loss of control and lead to serious
  • Page 61 – Turning Around on a Hill; slowly; Improper hill climbing procedures could cause loss of control
  • Page 62 – Driving Through Water; critical; Major engine damage can result if the vehicle is not thoroughly
  • Page 63 – Driving Over Obstacles; Be constantly alert for hazards such as logs, rocks and low hanging; Severe injury or death can result if your vehicle comes in contact
  • Page 64 – Driving in Reverse; lightly; Failure to use caution when operating in reverse can result in
  • Page 65 – Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
  • Page 66 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 67 – MAINTENANCE AND LUBRICATION; Accessories; Maintenance Chart Key
  • Page 68 – Periodic Maintenance Schedule; Hours of operation are based on a 10 mph average. If service is due at; Improperly performing the procedures marked with a
  • Page 72 – Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 73 – Lubrication Recommendations; Lubrication Chart Key
  • Page 74 – Premium 4 Synthetic Oil; Mixing brands or using a non-recommended oil may cause serious
  • Page 75 – Oil and Filter Change; Contact with hot oil may result in serious burns. Do not allow hot
  • Page 76 – Transmission Oil Check
  • Page 77 – Transmission Oil Change
  • Page 78 – Engine Oil Check
  • Page 79 – Adjustments
  • Page 81 – Toe Alignment; Severe injury or death can result from improper toe alignment
  • Page 82 – Side Panel Removal
  • Page 83 – Steering Assembly; Improper adjustment of the handlebars or incorrect torquing of
  • Page 84 – Carburetor
  • Page 85 – Throttle Cable Freeplay; freeplay is achieved at the
  • Page 86 – Wheel Removal; Stop the engine, place the transmission in gear and lock the; Operating your ATV with worn tires, improperly inflated tires,
  • Page 87 – Wheel Installation; Bolt Size
  • Page 88 – Front Wheel Hub Tightening; component operations. All service must be performed by your; Tires; Always replace tires when tread; may adversely affect vehicle maneuverability and cause loss of; of skidding, which could lead to loss of control and serious injury
  • Page 89 – Rear Drive Chain Slack; this point the chain should have 3/16; Adjusting or operating the ATV with improper rear drive chain
  • Page 91 – Drive Chain; Regularly lubricate the drive chain with SAE 80-90 lube or an; Washing the drive chain with a high pressure washer or
  • Page 92 – Air Filter; and remove the air box cover.
  • Page 93 – Lights; Headlight Lamp Replacement; Poor lighting while driving can result in severe injury or death.
  • Page 94 – Taillight/Brakelight Lamp Replacement
  • Page 95 – Spark Plugs; Spark Plug Removal and Replacement; Using non-recommended spark plugs can result in serious; A hot exhaust system and engine can cause serious burns. Wear
  • Page 96 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 97 – Spark Arrestor
  • Page 98 – Recoil Housing; crankcase
  • Page 99 – PVT System
  • Page 100 – PVT Drying; may reduce its strength so that a failure may occur at a high
  • Page 101 – Battery; Battery Removal; initial use. Using a new battery that has not been fully charged can; Improperly connecting or disconnecting battery cables can
  • Page 102 – Battery Storage; fully charged; An overheated battery may explode, causing severe injury or
  • Page 103 – Battery Charging; Always verify battery condition before and 1-2 hours after the
  • Page 104 – Cleaning and Storage; Cleaning the ATV; damage plastic surfaces. Use caution when using these
  • Page 105 – Storage Tips; Exterior; Starting the engine during the storage period will disturb the
  • Page 106 – Fluid Levels; off; Lubricate
  • Page 107 – Transporting an ATV; frame
  • Page 108 – SPECIFICATIONS
  • Page 110 – Jetting Chart; Clutching Chart
  • Page 111 – POLARIS PRODUCTS
  • Page 112 – TROUBLESHOOTING; Drive Belt and Cover Problems; Possible Cause
  • Page 113 – solutions using the following charts.; Engine Doesn’t Turn Over
  • Page 114 – Engine Backfires
  • Page 115 – Engine Stops or Loses Power
  • Page 116 – WARRANTY; LIMITED WARRANTY; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 117 – WARRANTY COVERAGE AND EXCLUSIONS:; HOW TO OBTAIN WARRANTY SERVICE; Engine Oil
  • Page 118 – Exported Vehicles; How to Get Service; Notice
  • Page 119 – INDEX
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Summary

Page 3 - to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING

A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. The engine exhaust from this product contains chemicals known to cause cancer, birth def...

Page 4 - We’ve created a Web site just for you!; Technical tips

1 We’ve created a Web site just for you! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner

Page 6 - WELCOME; Polaris Recreational and Utility Vehicles; RANGER; Polaris Professional Series Workmobiles

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational and Utility Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Watercraft S Victory motorcy...

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