Polaris Sprotsman 700 - Manual

Polaris Sprotsman 700

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Table of Contents:

  • Page 2 – WARNING; The engine exhaust from this
  • Page 4 – WELCOME
  • Page 6 – TABLE OF CONTENTS
  • Page 7 – Maintenance and Lubrication
  • Page 8 – VEHICLE IDENTIFICATION NUMBERS; Record your vehicle’s ID numbers in the spaces provided.
  • Page 9 – VEHICLE SPECIFICATIONS
  • Page 10 – Clutching and Jetting Charts
  • Page 11 – SAFETY; Understanding Warnings; CAUTION
  • Page 12 – Key Safety Issues; Protect Your Sport; An ATV handles differently from other vehicles
  • Page 13 – Take a training
  • Page 15 – Always be sure there are no obstacles or people behind you when
  • Page 16 – Safety Decals and Locations
  • Page 19 – UNDER
  • Page 21 – AXIMUM WEIGHT CAPACITY
  • Page 22 – NO STEP; ATTENTION
  • Page 24 – Safe Riding Gear
  • Page 25 – Operator Safety
  • Page 46 – CONTROLS AND FEATURES; Controls; Engine Electrical Switches; Override Switch; The; Main Switch; - To start the engine, slide the stop switch to the; Engine Stop Switch; - The engine will not start or run when the
  • Page 47 – Engine Throttle and Choke
  • Page 48 – Brakes
  • Page 49 – Front and Rear Brakes; When checking the fluid
  • Page 50 – Parking Brake; Do not leave the vehicle on a hill depending on the parking
  • Page 51 – Foot Brake
  • Page 52 – Fuel System; There is about a 7; Fuel Filter
  • Page 53 – Fuel Safety
  • Page 54 – Automatic Transmission Gear Selector; GENERAL RANGE OPERATION GUIDELINES:
  • Page 55 – Important Safeguards; Always back slowly avoiding excessive speed and do not use the; Light Switches and Indicator Lights
  • Page 56 – Features; The override switch
  • Page 57 – If the instrument cluster is not registering a proper gear; Disengaging Wheel Hubs; If the hub remains engaged after following these instructions; Switches; The lights will not
  • Page 58 – Instrument Cluster; Rider Information Center
  • Page 59 – Low Oil Pressure
  • Page 60 – If using the mode button to program the
  • Page 61 – Mode 4 - Programmable Service Interval; If you scroll past the intended
  • Page 62 – Diagnostic Mode
  • Page 63 – Any movement of the tires will; Auxiliary Power Outlet
  • Page 64 – OPERATION; Pre Ride Inspection; Item/Inspection Procedure; lights and switches
  • Page 65 – Fill fuel tank with
  • Page 66 – Starting the Engine; Procedure for Starting a Cold Engine; Place the transmission in
  • Page 67 – After the Engine Starts; If the engine slows or stops, use of the choke at half way in will; Cold Weather Operation
  • Page 68 – Carrying Loads
  • Page 69 – REDUCE SPEED AND ALLOW GREATER DISTANCE
  • Page 71 – component which conducts removal of engine exhaust gases.; USFS Approved Spark Arrestor
  • Page 72 – RIDING
  • Page 73 – Safe Riding Tips; Riding Position; Sit upright with both feet on the footrests and both hands on the
  • Page 74 – Making Turns
  • Page 75 – Riding on Slippery Surfaces; quick, sharp turns which can cause skids.
  • Page 76 – Traveling Uphill; Whenever traveling uphill always travel straight uphill and:; include quick dismounting of the ATV.
  • Page 77 – Sidehilling; while keeping your feet on the footrests.
  • Page 78 – Traveling Downhill
  • Page 79 – Turning Around on a Hill; Stop and lock the parking brake while maintaining body weight
  • Page 80 – Crossing Streams; lever until braking action is normal.; critical; your machine
  • Page 81 – Trail Obstacles
  • Page 82 – Backing Up
  • Page 83 – Parking on an Incline; Whenever the Vehicle is Parked
  • Page 84 – MAINTENANCE AND LUBRICATION; Periodic Maintenance Schedule; NOTE; Due to the nature of the adjustments marked with a; , it is recommended that service be performed by an
  • Page 86 – More often under severe use, such as dirty or wet conditions to
  • Page 90 – Lubrication Recommendations; Item
  • Page 91 – Fill plug
  • Page 92 – More often under severe use, such as wet or dusty conditions.
  • Page 93 – Upper
  • Page 94 – Periodic Maintenance Record; Use the following chart to record periodic maintenance work:
  • Page 95 – Engine Cooling System; Coolant Level; Some coolant level drop on new machines is normal as the
  • Page 96 – Radiator Coolant Level Inspection; This procedure is
  • Page 97 – Use of a non-standard pressure cap will not allow the
  • Page 98 – Lubrication; -Cycle Premium 4 Synthetic Lubricant
  • Page 99 – Oil and Filter Change
  • Page 100 – Transmission Lubrication; Model; Transmission Oil Changing Procedure; the
  • Page 101 – Front Gearcase Lubrication; Gearcase Oil Changing Procedure; Clean and reinstall the drain plug and tighten securely (14 ft.
  • Page 102 – Rear Gearcase Lubrication
  • Page 103 – Oil System; Start the engine and let
  • Page 104 – Filter Systems; Cleaning the Main Filter; Never; Air Filter Service - 4 Cycle
  • Page 106 – Adjustments; Steering Inspection; The camber and caster are non-adjustable.; Toe Alignment
  • Page 107 – Measure from string to rim at front and rear of front rim. Rear rim
  • Page 108 – Rear Spring Adjustment; Accessory springs are available through your Polaris dealer.
  • Page 109 – Handlebar Adjustment; Torque handlebar adjuster block bolts to 10 to 12 ft. lbs.
  • Page 110 – Front Brake
  • Page 111 – Rear Brake; Pads should be changed when the friction material is worn to 3/64; will not require adjustment.
  • Page 112 – Carburetor/Engine Idle RPM Adjustment; Place the transmission in; Throttle Cable Free Play Adjustment; freeplay is achieved at thumb
  • Page 113 – Stop the engine, place the transmission in park and lock the
  • Page 114 – Wheel Installation; With the transmission in; Wheel Nut Installation; Wheel nut removal will be; Wheel Nut Torque Specifications; Bolt Size
  • Page 115 – Tire Inspection
  • Page 116 – Carburetor Adjustments; Transmission convertor modification to adjust for engine; Accessories
  • Page 117 – Headlight Lamp Replacement
  • Page 118 – through the two small openings at the front of the headlight pod.
  • Page 119 – High Beam Headlight Adjustment; and make a mark on the wall at the same height.
  • Page 120 – Headlight Housing Replacement
  • Page 121 – Taillight/Brakelight Lamp Replacement
  • Page 122 – Spark Plugs; The tip should not be white. A white insulator tip indicates; Spark Plug Removal and Replacement
  • Page 123 – Water Immersion
  • Page 124 – Spark Arrestor
  • Page 125 – If particles are still
  • Page 126 – PVT System
  • Page 127 – Mo d el s wi t h o u t a low ran g e sh o u l d av o i d heavy pul l i n g and; PVT Drying
  • Page 128 – When To Use Low Range vs. High Range; Basic operation at speeds less than 7 MPH
  • Page 129 – Battery; Replenishing the Battery Fluid
  • Page 130 – Battery Removal; the battery out of the ATV, being careful not to tip it sideways and; Battery Installation and Connections
  • Page 131 – When your ATV is placed in storage for three months or more, the
  • Page 132 – Side Panel Removal; Place hand on top of
  • Page 133 – Cleaning and Storage; Cleaning the ATV; If a high pressure car wash is used, grease all zerk fittings; Waxing the ATV
  • Page 134 – Storage Tips; Stabilize Fuel
  • Page 135 – Battery Maintenance -
  • Page 136 – Transporting
  • Page 137 – TROUBLESHOOTING; Clutch Drive Belt & Cover Related Issues: Diagnosis; Possible Causes
  • Page 139 – Procedures
  • Page 142 – WIRING DIAGRAM
  • Page 143 – WARRANTY; LIMITED WARRANTY
  • Page 144 – WARRANTY COVERAGE AND EXCLUSIONS:
  • Page 145 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 146 – INDEX
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Summary

Page 2 - WARNING; The engine exhaust from this

WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth de- fects or other reproductive harm.

Page 4 - WELCOME

2 WELCOME Thank you for choosing Polaris, and welcome to our world-widefamily of Polaris enthusiasts. Polaris proudly produces an exciting lineof recreational products, including snowmobiles, all-terrain vehicles,personal watercraft, utility vehicles, and Victory motorcycles.We believe Polaris sets ...

Page 6 - TABLE OF CONTENTS

4 TABLE OF CONTENTS Vehicle Identification Numbers 6 . . . . . . . . . . . . . . Vehicle Specifications 7 . . . . . . . . . . . . . . . . . . . . . . Safety 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Understanding Warnings 9 . . . . . . . . . . . . . . . . . . . . . ...

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