Page 3 - WARNING; The engine exhaust from this
WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should beattached to the owner ’s manual on the next page. If you cannotlocate this card, or if it has been removed, ple...
Page 4 - We’ve created a web site just for YOU!; Technical tips
1 We’ve created a web site just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner
Page 6 - WELCOME; Polaris Recreational Vehicles; RANGER; Polaris Professional Series Workmobiles
3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Watercraft S RANGER utility vehicles S V...
Page 7 - VEHICLE IDENTIFICATION NUMBERS; The frame vehicle identification number (VIN) and engine serial
4 VEHICLE IDENTIFICATION NUMBERS The frame vehicle identification number (VIN) and engine serial number are important for model identification when registering your vehicle, when obtaining insurance, and when ordering replacement parts. In the event your vehicle is stolen, these numbers are essentia...
Page 8 - TABLE OF CONTENTS
5 TABLE OF CONTENTS WELCOME 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VEHICLE IDENTIFICATION NUMBERS 4 . . . . . . . . . . . . . . . SAFETY 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEATURES AND CONTROLS 32 . . . . ....
Page 9 - SAFETY; Safety Decals and Locations; ATV, always read and follow the instructions of the decals
6 SAFETY Safety Decals and Locations Warning decals have been placed on the ATV for your protection. Read and follow the instructions of the decals on the ATV carefully. If any of the decals depicted in this manual differ from the decals on your ATV, always read and follow the instructions of the de...
Page 10 - ATTENTION
7 SAFETY Safety Decals and Locations IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH. TIRE PRESSURE IN PSI (KPa): FRONT 5 (34,5) REAR 5 (34,5) M AXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS 1200 LBS. (545 kg)...
Page 11 - NO STEP
8 SAFETY Safety Decals and Locations Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed.Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or d...
Page 13 - Safe Riding Gear
10 SAFETY Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injur...
Page 14 - Operator Safety; Age Restrictions
11 SAFETY Operator Safety WARNING Failure to follow the warnings contained in this manual can result in severe injury or death.A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can o...
Page 15 - The following signal words and symbols appear throughout this; CAUTION; IMPORTANT
12 SAFETY Operator Safety The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol , on your vehicle or in this manua...
Page 16 - Take a training
13 SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner’s manual. S Read this manual and all labels carefully, and follow the operating procedures described. S Never operate an...
Page 18 - FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications
15 SAFETY Operator Safety S Wet brakes may have reduced stopping ability. Test the brakes after leaving water. If necessary, apply them lightly several times to allow friction to dry out the pads. S Always check for obstacles or people behind the ATV before operat- ing in reverse. When it’s safe to ...
Page 35 - FEATURES AND CONTROLS; Engine Electrical Switches; OFF
32 FEATURES AND CONTROLS Engine Electrical Switches WARNING Activating the override switch while the throttle is open can cause loss of control, resulting in severe injury or death. Do not activate the override switch while the throttle is open. Mode/Reverse Override Switch (1) - This vehicle is equ...
Page 36 - Throttle Lever; Engine speed and vehicle movement
33 FEATURES AND CONTROLS WARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death.Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle prob...
Page 37 - Light Switches; ON; Brake Lever
34 FEATURES AND CONTROLS Light Switches The light switch is located on the left handlebar. It’s used to turn the lights on and off and to switch the lights from HI to LO. NOTE: The lights won’t work unless the key is in the ON position and the auxiliary shut-off switch is in the RUN position. WARNIN...
Page 38 - Master Cylinder; eye
35 FEATURES AND CONTROLS Master Cylinder The brake fluid in the master cylinder (1), which is located on the left handlebar, should be checked before each ride. The fluid level can be seen through an indicator window (2) on the top of the master cylinder. This eye will appear dark when the fluid lev...
Page 39 - Parking Brake; Setting the Parking Brake
36 FEATURES AND CONTROLS Parking Brake WARNING Operating the ATV while the parking brake is engaged could result in an accident and serious injury or death. Always check to be sure the parking brake is disengaged before operating. Setting the Parking Brake 1. Place the transmission in park.2. Squeez...
Page 40 - Auxiliary Brake; reduce; Brake Fluid Level
37 FEATURES AND CONTROLS Auxiliary Brake WARNING Aggressively applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death.Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward. T...
Page 41 - Fuel Tank
38 FEATURES AND CONTROLS Fuel Tank The fuel tank filler cap (1) is located directly below the handlebar. Use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Fuel Filter The in-line fuel filter should be replaced by your dealer after every 200 hours of oper...
Page 42 - Automatic Transmission Gear Selector; to activate the high/park lock-out mechanism. When shifting out of; Belt Life
39 FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector (1) is located on the right side of the vehicle.H: High Gear L: Low Gear N: Neutral R: Reverse P: ParkTo shift into HIGH or PARK, you must first apply the auxiliary brake to activate the high/park lock-out m...
Page 43 - Engaging the Front Gearcase
40 FEATURES AND CONTROLS All Wheel Drive (AWD) System Polaris 4-wheel drive ATVs are equipped with a unique, Polaris-exclusive, On-Demand All Wheel Drive system, which is activated by the AWD switch (1) on the right handlebar. When the switch is off, the ATV is in two-wheel drive at all times. When ...
Page 44 - Instrument Cluster; speed from the right front wheel. The instrument cluster measures
41 FEATURES AND CONTROLS Instrument Cluster Your ATV is equipped with an instrument cluster that senses vehicle speed from the right front wheel. The instrument cluster measures distance in miles as well as hours of operation. It also includes a reverse speed limiter function that limits the ATV’s s...
Page 45 - Rider Information Center; Engine Hour Display Indicator
42 FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster. All segments will light up for 2.5 seconds at start-up. NOTE: If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instru...
Page 46 - mode
43 FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center has 4 standard modes:Mode 1 - OdometerMode 2 - TripmeterMode 3 - Total Service HoursMode 4 - TachometerThe reverse override button on the left handlebar is also the mode button . NOTE: If using the mode...
Page 47 - Diagnostic Mode
44 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode The diagnostic mode is for informational purposes only. Please return your ATV to your dealer for all major repairs.As long as the gauge is in the diagnostic mode, the wrench icon will remain lit.To leave the diagno...
Page 49 - Special EFI Diagnostic Mode; key switch to the ON position.
46 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Special EFI Diagnostic Mode The EFI diagnostic mode is for informational purposes only. Please see your Polaris dealer for all major repairs. To download blink codes (failure codes) from the EFI module:1. Place the transmission in ...
Page 50 - OPERATION; Fuel Safety; Gasoline is highly flammable and explosive under certain
47 OPERATION Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions. Always exercise extreme caution whenever handling gasoline.Always refuel with the engine stopped, and outdoors or in a well ventilated area.Do not smoke or allow open flames or sparks in or near the...
Page 51 - the procedures for a proper break-in. Careful treatment of a new; if necessary to maintain the level between the safe and add marks.
48 OPERATION Break-In Period The break-in period for your new Polaris ATV is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in. Careful treatme...
Page 52 - working condition before each use.; Item/Inspection Procedure; that axle nuts are secured by cotter pins.
49 OPERATION Pre-Ride Inspection WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it’s in proper operating condition. Use the following checklist to verify that your vehicle is in proper working cond...
Page 53 - Starting the Engine; Cold Weather Operation
50 OPERATION Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. 1. Position the vehicle on a level surface with the transmission in PARK. 2. Lock the park brak...
Page 54 - Hauling Cargo; Your ATV has been designed to carry or tow a certain amount of load.; Use low forward gear when hauling or towing heavy cargo to extend
51 OPERATION Hauling Cargo Your ATV has been designed to carry or tow a certain amount of load. Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifications section of the owner’s manual and on the safety decals...
Page 56 - Driving Safely; Driving Procedures
53 OPERATION Driving Safely Driving Procedures 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2. Start the engine and allow it to warm up, then shift the transmission into gear. 3. Check your surroundings and determine your path of travel.4. Release the parking brak...
Page 57 - Making Turns
54 OPERATION Driving Safely Making Turns Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slig...
Page 58 - Driving on Slippery Surfaces
55 OPERATION Driving Safely Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions:1. Slow down when entering slippery areas. 2. Engage AWD before wheels begin to lose traction. 3. Maintain a high lev...
Page 59 - Traveling Uphill; include quick dismounting of the vehicle.
56 OPERATION Driving Safely Traveling Uphill Whenever traveling uphill, follow these precautions:1. Always travel straight uphill.2. Avoid steep hills (25 _ maximum). 3. Keep both feet on the footrests.4. Transfer your weight forward.5. Proceed at a steady rate of speed and throttle opening.6. Remai...
Page 60 - Sidehilling; hill while keeping your feet on the footrests.
57 OPERATION Driving Safely Sidehilling WARNING Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures as outlined in the owner’s manual. Sidehilli...
Page 61 - Traveling Downhill; Applying the brakes too firmly may cause the rear
58 OPERATION Driving Safely Traveling Downhill WARNING Excessive speed when traveling downhill can cause loss of control and serious injury or death. When traveling downhill, follow these precautions:1. Transfer your weight to the rear.2. Drive straight down the hill.3. Slow down. Squeeze the brake ...
Page 62 - Turning Around on a Hill; slowly
59 OPERATION Driving Safely Turning Around on a Hill WARNING Improper hill climbing procedures could cause loss of control or overturn and result in serious injury or death.Avoid climbing steep hills (25 _ maximum). Use extreme caution when operating on hills, and follow proper operating procedures ...
Page 63 - Driving Through Water; critical
60 OPERATION Driving Safely Driving Through Water Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests (1). Follow these procedures when operating through water:1. Determine water depths and current before crossing. 2. Choose a crossing where both ...
Page 64 - Driving Over Obstacles; Be constantly alert for hazards such as logs, rocks and low hanging
61 OPERATION Driving Safely Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you’re traveling on. Be constantly alert for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obstacle. ...
Page 65 - Driving in Reverse; lightly
62 OPERATION Driving Safely Driving in Reverse Follow these precautions when operating in reverse:1. Always avoid backing downhill. 2. Back slowly.3. When in reverse, apply the brakes lightly for stopping. 4. Avoid turning at sharp angles in reverse. 5. Never open the throttle suddenly while backing...
Page 66 - Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
63 OPERATION Driving Safely Parking on an Incline Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions:1. Turn the engine off.2. Place the transmission in park.3. Set the parking brake.4. Always block the rear wheels on the downhill side as shown.
Page 67 - EMISSION CONTROL SYSTEMS; Noise Emission Control System; Do not modify the engine, intake or exhaust components, as doing so; Spark Arrestor; accordance with the USDA Forestry Service Standard 5100-1C.; Exhaust Emission Control System; injection (EFI) system controls fuel delivery. The engine and EFI; Crankcase Emission Control System; This engine is equipped with a closed crankcase system. Blow-by
64 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with state and local noise level requirements. Spark Arrestor Your Polaris ATV has a spark arrestor that was tested and approved in accordance with the ...
Page 68 - MAINTENANCE AND LUBRICATION; Periodic Maintenance Schedule; Maintenance Chart Key
65 MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance schedule. Use the instrument cluster’...
Page 69 - Hours of operation are based on a 10 mph average. If service is due at
66 MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Hours of operation are based on a 10 mph average. If service is due at 20 hours, the equivalent odometer reading would be 200 miles. Perform all services at whichever reading is reached first. WARNING Improperly performing the procedures m...
Page 73 - Periodic Maintenance Record; Use the following chart to record periodic maintenance.
70 MAINTENANCE AND LUBRICATION Periodic Maintenance Record Use the following chart to record periodic maintenance. Maintenance Interval Performed Servicing Date Servicing Dealer or Person Remarks 10 hrs.20 hrs.50 hrs. 100 hrs.
Page 74 - Lubrication Guide; Lubrication Guide Key
71 MAINTENANCE AND LUBRICATION Lubrication Guide NOTE: Hours in the frequency column are based on 10 mph average. If service is due at 20 hours, the equivalent odometer reading would be 200 miles. Perform all services at whichever reading is reached first. Lubrication Guide Key " More often unde...
Page 75 - Premium 4 Synthetic Lubricant
72 MAINTENANCE AND LUBRICATION Premium 4 Synthetic Lubricant Polaris Premium 4 All Season synthetic engine oil has been specially formulated for use in Polaris 4-cycle engines. It’s a fully synthetic, high performance, multi-viscosity oil designed to provide the ultimate in lubrication performance a...
Page 76 - Oil Check; upper
73 MAINTENANCE AND LUBRICATION Oil Check The oil dipstick and fill tube (1) are located on the left side of the vehicle. 1. Position the ATV on a level surface.2. Start the engine and let it idle for 20-30 seconds, then stop the engine. 3. Lift the lever lock (2) to remove the dipstick. Wipe it dry ...
Page 77 - Oil and Filter Change
74 MAINTENANCE AND LUBRICATION Oil and Filter Change The recommended oil change interval is 100 hours, 1000 miles, or every six months, whichever comes first. Suggested break-in oil change is at 20 hours, 200 miles, or one month, whichever comes first. Severe use operation requires more frequent ser...
Page 78 - Transmission Oil
75 MAINTENANCE AND LUBRICATION Transmission Oil The transmission oil level should be checked every six months or 1000 miles (1600 km), whichever comes first. Transmission oil should be changed annually. We recommend the use of Polaris AGL Synthetic Gearcase Lubricant. See page 109 for the part numbe...
Page 79 - Front Gearcase Oil
76 MAINTENANCE AND LUBRICATION Front Gearcase Oil The front gearcase lubricant level should be checked every six months or 1000 miles (1600 km), whichever comes first. Front gearcase oil should be changed annually. We recommend the use of Polaris Premium Hub Drive Fluid. See page 109 for the part nu...
Page 80 - Rear Gearcase Oil
77 MAINTENANCE AND LUBRICATION Rear Gearcase Oil The rear gearcase lubricant level should be checked every six months or 1000 miles (1600 km), whichever comes first. Rear gearcase oil should be changed annually. Use Polaris AGL Synthetic Gearcase Lube (or GL5 80-90 weight gear lube). NOTE: See page ...
Page 81 - Engine Cooling System; Coolant Level
78 MAINTENANCE AND LUBRICATION Engine Cooling System Coolant Level The recovery bottle (1) is located on the left side of the machine. To access the recovery bottle, remove the left side panel as outlined on page 83.The fluid level must be maintained between the minimum and maximum marks on the bott...
Page 82 - Radiator Coolant Level
79 MAINTENANCE AND LUBRICATION Engine Cooling System WARNING Escaping steam can cause severe burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the pressure cap. Radiator Coolant Level NOTE: This procedure is required only if the coo...
Page 83 - Brakes
80 MAINTENANCE AND LUBRICATION Brakes The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. These brakes are self-adjusting.The following checks are recommended to keep the brake system in good operating condition. Check more often if b...
Page 85 - Toe Alignment; Steering Assembly
82 MAINTENANCE AND LUBRICATION Toe Alignment WARNING Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized Polaris dealer. Use the following procedure to check the toe ali...
Page 86 - Side Panel Removal
83 MAINTENANCE AND LUBRICATION Side Panel Removal NOTE: Side panel removal may be difficult until the locking tabs and receivers have been snapped and unsnapped a few times.1. Remove the seat.2. Grasp the rear of the side panel near the rear cab. With a quick and firm motion, pull the panel forward ...
Page 87 - Tire Tread Depth; Always replace tires when tread; Wheel Removal; Stop the engine, place the transmission in
84 MAINTENANCE AND LUBRICATION WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death.Maintain proper tire pressure as described on the decal...
Page 88 - Wheel Installation; Bolt Size; Front Wheel Hub Tightening
85 MAINTENANCE AND LUBRICATION Wheel Installation 1. Place the transmission in park and lock the parking brake. 2. Place the wheel on the wheel hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation. 3. Install the wheel nuts and finger tighten. 4...
Page 89 - Filter Systems; Air Filter Service
86 MAINTENANCE AND LUBRICATION Filter Systems Air Filter Service 1. Remove the seat, release the air box cover clips, and remove the air box cover. 2. Loosen the clamp and remove the filter. 3. Remove the fabric type pre-filter (1) from the main filter (2). Wash the pre-filter in soapy water, then r...
Page 90 - Lights; Headlight Lamp Replacement
87 MAINTENANCE AND LUBRICATION Lights When servicing a halogen lamp, don’t touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. WARNING Poor lighting while driving can result in severe injury or death. Headlight and taillig...
Page 91 - High Beam Adjustment; and make a mark on the wall at the same height.
88 MAINTENANCE AND LUBRICATION Lights High Beam Adjustment The headlight beam can be adjusted to any position desired by turning the adjusting knob on the bottom right side of the headlight pod.1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2....
Page 92 - Headlight Housing Replacement
89 MAINTENANCE AND LUBRICATION Lights Headlight Housing Replacement 1. Remove the two screws on the lower front corners of the headlight pod. 2. Using a small flat-blade screwdriver, push in on the lock tab through the two small openings at the front of the headlight pod. 3. Lift the pod slightly wh...
Page 93 - Lower Headlamp Removal / Installation
90 MAINTENANCE AND LUBRICATION Lights Lower Headlamp Removal / Installation 1. Turn the back of the headlight harness (1) in a counterclockwise direction. 2. Pull the harness assembly out from the headlight assembly. 3. Remove the headlamp and replace with a new headlamp. 4. Install the new headlamp...
Page 94 - Spark Plugs; Spark Plug Removal and Replacement
91 MAINTENANCE AND LUBRICATION Spark Plugs S Use RC7YC spark plugs. S Proper electrode gap is .035 ″ (.90 mm). S Spark plug torque is 18 ft. lbs. (24 Nm). CAUTION Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. Spark plug condition i...
Page 95 - Vehicle Immersion
92 MAINTENANCE AND LUBRICATION Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it’s impossible to take your ATV to a dealer before starting it, follow...
Page 97 - PVT System; pinch; When To Use Low Range vs. High Range; Low Range
94 MAINTENANCE AND LUBRICATION PVT System The basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requirements. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases the amount of pinc...
Page 98 - PVT Drying; the PVT system. Use the following instructions to dry it out before
95 MAINTENANCE AND LUBRICATION PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precisio...
Page 99 - Battery; Battery Removal; initial use. Using a new battery that has not been fully charged can
96 MAINTENANCE AND LUBRICATION Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative...
Page 100 - Battery Storage; fully charged
97 MAINTENANCE AND LUBRICATION Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it’s fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and rec...
Page 101 - Battery Charging; Always verify battery condition before and 1-2 hours after the
98 MAINTENANCE AND LUBRICATION Battery Battery Charging NOTE: Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage Action Charge Time* (Using constant current charger @ standard amps specified on top of battery) 100% 12.8-13.0 volts None, check at 3...
Page 102 - Accessories; Cleaning the ATV; Waxing the ATV
99 MAINTENANCE AND LUBRICATION Accessories Auxiliary power outlets provide 12V power for operating accessories such as hand held spot lights. Accessory outlets are available for all models. Polaris also has a wide range of additional accessories available for your ATV. See your Polaris dealer. Clean...
Page 103 - Cleaning and Storage; Storage Tips; Clean the Exterior
100 MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips CAUTION Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. Clean the Exterior Make necessary repairs and then cle...
Page 104 - Fog the Engine
101 MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips Fog the Engine 1. Treat the fuel system with Polaris Carbon Clean, following the instructions on the can. Run the engine for several minutes so the Carbon Clean reaches the injectors. Turn the engine off. 2. Remove the spark plugs and...
Page 105 - Battery Maintenance; Transporting the ATV
102 MAINTENANCE AND LUBRICATION Cleaning and Storage Storage Tips Battery Maintenance Remove the battery and recharge it as outlined on page 97. Store the battery in a cool, dry place. Engine Anti-Freeze Test engine coolant strength and change if necessary. Coolant should be replaced every two years...
Page 106 - ADJUSTMENTS; Camber and Caster
103 ADJUSTMENTS Camber and Caster The camber and caster are non-adjustable. Rear Spring The rear shock absorber spring is adjusted by rotating the adjuster (1) either clockwise or counterclockwise to increase or decrease spring tension. NOTE: Accessory springs are available through your Polaris deal...
Page 107 - Throttle Body/Idle RPM; satisfactory, please see your Polaris dealer for adjustment.; Throttle Cable Freeplay; freeplay is achieved at the
104 ADJUSTMENTS Throttle Body/Idle RPM Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your Polaris dealer for adjustment. Throttle Cable Freeplay Throttle cable freeplay is adjusted at the handlebar.1. Slide the boots (1) off the inline cable adjuste...
Page 108 - TROUBLESHOOTING; Drive Belt and Cover Problems; Possible Cause
105 TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Solution Driving the ATV onto a pickup or tall trailer in high range Shift transmission to low range during loading of the ATV to prevent belt burning. Starting out going up a steep incline When starting out on an incline, use low rang...
Page 109 - solutions using the following charts.; Engine Doesn’t Turn Over
106 TROUBLESHOOTING Contact your Polaris dealer for service if you’re unable to identify solutions using the following charts. Engine Doesn’t Turn Over Possible Cause Solution Tripped circuit breaker Reset the breaker Low battery voltage Recharge battery to 12.8 VDC Loose battery connections Check a...
Page 110 - Engine Backfires
107 TROUBLESHOOTING Engine Backfires Possible Cause Solution Weak spark from spark plugs Inspect, clean and/or replace spark plugs Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non-recommended fuel Replace with new fuel Incorrectly installed spark plug wires See you...
Page 111 - Engine Stops or Loses Power; Engine Overheating
108 TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fuel vent line Inspect and replace Water present in fuel Replace with new fuel Fouled or defective spark plugs Inspect, cl...
Page 112 - POLARIS PRODUCTS
109 POLARIS PRODUCTS Part No. Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2871281 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (qt.) 2871844 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (gal.) 2871567 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (16 gal.) Gearcase / Trans...
Page 113 - SPECIFICATIONS
110 SPECIFICATIONS SPORTSMAN 700 EFI Gross Vehicle Weight 1240 lbs. (563 kg) Fuel Capacity 4.25 gal. (16 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 3.2 qts. (3 l) Towing Rating 1500 lbs. (681 kg) Unbraked Trailer Towing Capacity* 1914 lbs. (868 kg) Front Rack Capacity 100 lbs. (45 kg) Re...
Page 114 - Clutching Chart
111 SPECIFICATIONS SPORTSMAN 700 EFI Shift Type Side Lever (H/L/N/R/P) Gear Reduction - Low 7.5:1 Gear Reduction - Reverse 5.11:1 Gear Reduction - High 2.89:1 Drive Ratio - Front: 3.82:1 Drive Ratio - Final 3.10:1 Tire Size - Front 25 x 8 - 12 Tire Size - Rear 25 x 11 - 12 Front Brake Hydraulic Disc...
Page 115 - WARRANTY; LIMITED WARRANTY
112 WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of the Polaris All Terrain Vehicle (ATV) against defects in material or workmanship. Polaris also gives a one year limited warranty on the final drive chain for f...
Page 117 - HOW TO OBTAIN WARRANTY SERVICE; Engine Oil
114 WARRANTY ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states ...
Page 118 - Exported Vehicles; How to Get Service; In the Country where your vehicle was purchased:
115 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to vehicles that have received authorization for expor...
Page 119 - If Purchased From A Private Party:; Notice; chased, and you have not followed the procedure set out above, your
116 WARRANTY Exported Vehicles How to Get Service If Purchased From A Private Party: If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied. Notice If your vehicle is registered outside of th...
Page 120 - INDEX
117 INDEX A Accessories 99 . . . . . . . . . . . . . . . . . . . ADJUSTMENTS 103-104 . . . . . . . . . . Age Restrictions 11 . . . . . . . . . . . . . . . Air Filter Service 86 . . . . . . . . . . . . . . . All Wheel Drive 40 . . . . . . . . . . . . . . . Automatic Transmission 39 . . . . . . . . . ...