Polaris Scrambler 9921620- User Manual

Polaris Scrambler 9921620

Polaris Scrambler 9921620– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – WELCOME; RANGER
  • Page 5 – TABLE OF CONTENTS
  • Page 7 – KNOW YOUR VEHICLE; Vehicle Identification Numbers
  • Page 8 – SAFETY; Operator Safety; The following signal words and symbols appear throughout this; safety alert symbol; WARNING; safety alert warning; safety alert caution; CAUTION; caution
  • Page 9 – Safety Training
  • Page 10 – Serious injury or death can result if you do not follow these; Take a
  • Page 12 – FOR MORE INFORMATION ABOUT QUADRICYCLE SAFETY,
  • Page 13 – not know how to operate the Quadricycle properly in different; for operating some Quadricycles, he/she may not have the skills,
  • Page 16 – could seriously affect operator
  • Page 17 – the chance of an accident,; schedules described in the owner’s manual.
  • Page 19 – caution when operating on
  • Page 23 – or improperly dismounting
  • Page 24 – trees when possible. If unavoidable, use extreme caution and; caution to reduce the chance of skidding or sliding out of control.; people behind the vehicle. When it’s safe to proceed, back
  • Page 28 – Fuel Safety
  • Page 29 – Safety Decals and Locations; on
  • Page 32 – Safe Riding Gear
  • Page 33 – FEATURES AND CONTROLS; Electrical Switches; RUN; OFF
  • Page 34 – Light Switches; The light switch is located on the left; ON; Indicator Lights; time the vehicle is used.; Transmission Neutral Indicator
  • Page 35 – Throttle Lever
  • Page 36 – Brake Lever; Operating the vehicle with a spongy brake lever can result in loss
  • Page 37 – Brakes; Check the brake fluid level in the
  • Page 38 – Parking Brake; Operating the vehicle while the parking brake is engaged could; Locking the Parking Brake; Important Safeguards
  • Page 39 – Auxiliary Brake; Aggressively applying the rear brake when backing downhill may; reduce
  • Page 40 – Choke; There’s about a 7 to 10 mile; Fuel Tank
  • Page 41 – Automatic Transmission Gear Selector; is located on the right side of the; Shifting gears with the engine speed above idle or while the; in gear and lock the parking brake.
  • Page 42 – Recoil Starter; stop pulling immediately
  • Page 43 – Excessive heat build-up during the first three hours of operation; Engine and Drivetrain Break-in
  • Page 44 – If a proper inspection is not done before each use, severe injury
  • Page 45 – OPERATION; Starting the Engine; Position the vehicle on a level
  • Page 47 – Driving Safely; Driving Procedures
  • Page 48 – Hauling Cargo; Always read and understand the load distribution warnings on all; Maximum Towing Capacities; Refer to the specifications at the rear of this manual for towing
  • Page 50 – Making Turns; body to the inside of the turn while supporting your weight on the; Practice making turns at slow speeds before attempting to; Turning at sharp angles or at excessive speeds can result in
  • Page 51 – Driving on Slippery Surfaces; quick, sharp turns which can cause skids.; Failure to exercise care when operating on slippery surfaces can
  • Page 52 – Sidehilling; control or vehicle overturn, resulting in severe injury or death.; while keeping your feet on the footrests.; If the vehicle begins to tip, quickly turn the front wheel
  • Page 53 – Driving Uphill; terrain. Improper procedure could cause loss of control or
  • Page 54 – This may include quick dismounting of the vehicle.
  • Page 55 – Driving Downhill; slightly; Familiarize yourself with operation of the auxiliary rear brake; Excessive speed can cause loss of control and lead to serious
  • Page 56 – Turning Around on a Hill; vehicle is pointing straight uphill.
  • Page 57 – Driving Through Water; critical
  • Page 58 – Driving Over Obstacles; Be constantly alert for hazards such as logs, rocks and low hanging; Severe injury or death can result if your vehicle comes in contact
  • Page 59 – Driving in Reverse; Follow these precautions
  • Page 60 – Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
  • Page 61 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; Do not modify the engine, intake or exhaust components, as doing so; Exhaust Emission Control System; operator perform. Any other adjustments should be performed by an; Electromagnetic Interference
  • Page 62 – MAINTENANCE; Periodic Maintenance Chart; Service and adjustments are important for proper vehicle; Severe Use Definition
  • Page 63 – Maintenance Chart Key; not void the emissions warranty but may affect emissions.); Improperly performing the procedures marked with a
  • Page 66 – Lubrication Recommendations; The a-arms and lower control arms are lubricated at the; Lubrication Chart Key
  • Page 68 – Engine Oil; Oil Recommendations; Oil Check
  • Page 69 – Oil and Filter Change
  • Page 70 – The sealing surfaces on; Prime the oil pump using the procedure on page 69.
  • Page 71 – If you do not hear
  • Page 72 – Transmission Oil
  • Page 73 – Oil Change
  • Page 74 – Drive Chain; pins and rollers. However, the outer surfaces of the roller must be; Washing the drive chain with a high pressure washer or gasoline
  • Page 75 – Toe Alignment; Severe injury or death can result from improper toe alignment and
  • Page 76 – The front and rear brakes are hydraulic disc brakes, activated by
  • Page 77 – damage and looseness.; Pads should be changed when; main brake system. Should the main system fail, the rear brake can be; Since this is a rear brake only, it will not be as effective as
  • Page 78 – Steering Assembly
  • Page 79 – Handlebars; Improper adjustment of the handlebars or incorrect torquing of
  • Page 80 – Carburetor; Continuous operation of the engine without proper jetting
  • Page 81 – Wheels; Wheel Removal; Stop the engine, place the transmission in gear and lock the
  • Page 82 – Wheel Installation; Wheel Nut Torque Specifications
  • Page 83 – Front Wheel Hub Tightening; component operations. All service must be performed by your; Tire Tread Depth; Always replace tires when tread; of skidding, which could lead to loss of control and serious injury; may adversely affect vehicle maneuverability and cause loss of
  • Page 84 – Rear Drive Chain Slack; slack can result in severe damage to the transmission and drive; this point the chain should have 3/16
  • Page 85 – Roll the vehicle forward or; The chain is adjusted correctly when the tightest portion of
  • Page 86 – Engine Cooling System; Coolant Level; Polaris Premium 60/40 is already premixed and ready to use.
  • Page 87 – Radiator Coolant Level; Remove the front panel to access the
  • Page 88 – Lights; Headlight Lamp Replacement
  • Page 89 – Taillight/Brakelight Lamp Replacement
  • Page 90 – Filter Systems; Air Filter Service; Operation of your vehicle without a breather filter can cause
  • Page 91 – Spark Plugs; Spark Plug Recommendations; Refer to the specifications section beginning on page 108 for the; Plug Condition; Spark Plug Inspection; spark plug counterclockwise to remove it.
  • Page 92 – Normal Plug; Recoil Housing; crankcase
  • Page 93 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can; very least, to water below the; If water has been ingested into the PVT, follow the procedure
  • Page 94 – PVT System; NOTE: Avoid heavy pulling and extended low -speed
  • Page 95 – PVT Drying; the PVT system. Use the following instructions to dry it out before
  • Page 96 – Spark Arrestor; Failure to heed the following warnings while servicing the spark
  • Page 97 – Battery; maintenance, or a conventional battery. A sealed battery can be; Conventional Battery; with a solution of one tablespoon baking soda and one cup water.; Drink large quantities of water or milk. Follow with milk
  • Page 98 – in an explosion and cause serious injury or death. When; Battery Removal; remove battery cover.; tablespoon baking soda and one cup water to prevent damage to
  • Page 99 – Battery Installation; Using a new battery that has not been fully charged can damage the
  • Page 100 – Battery Storage
  • Page 102 – The following battery charging instructions apply only to the; charged battery will register 12.8 V or higher.
  • Page 103 – Always verify battery condition before and 1-2 hours after the
  • Page 104 – Cleaning and Storage; Washing the Vehicle; High water pressure may damage vehicle components. Polaris; Washing Tips
  • Page 105 – If warning and safety labels are damaged, contact your; Polishing the Vehicle; Polishing Tips
  • Page 106 – Chrome wheels exposed to road salt (or salt in the air in; Removing Corrosion
  • Page 107 – Storage Tips; See page 111 for the part numbers of Polaris products.; Starting the engine during the storage period will disturb the; Clean the Exterior; Stabilizer. Follow the instructions on the container for the; Carbon Clean removes water from fuel systems, stabilizes; disperse through the fuel in the tank and carburetor.; Oil and Filter
  • Page 108 – Fluid Levels; Use a section of small hose and a small plastic squeeze bottle
  • Page 109 – Inspect and Lubricate; Do not use plastic or coated materials. They do not allow; Transporting the Quadricycle
  • Page 110 – SPECIFICATIONS
  • Page 112 – Jetting Chart; Clutching Chart
  • Page 113 – POLARIS PRODUCTS
  • Page 114 – TROUBLESHOOTING; solutions using the following charts.; Drive Belt and Cover Problems
  • Page 115 – Engine Doesn’t Turn Over
  • Page 116 – Engine Backfires
  • Page 117 – Engine Stops or Loses Power
  • Page 118 – WARRANTY; LIMITED WARRANTY
  • Page 119 – LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 120 – MAINTENANCE LOG; Use the following chart to record periodic maintenance.
  • Page 123 – INDEX
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Summary

Page 3 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S Quadricycles S RANGER utility vehicles S Victory motorcycles We believ...

Page 5 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Know Your Vehicle 5 . . . . . . . . . . . . . . . . . . . . . . . . . Safety 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features and Controls 31 . . . . . . . . . . . . . . . . . . . . . Operation 41 . . . . . . . . . . . . . . . . . . . . . . . ....

Page 7 - KNOW YOUR VEHICLE; Vehicle Identification Numbers

5 KNOW YOUR VEHICLE As the operator of the vehicle, you are responsible for your personal safety, the safety of others, and the protection of our environment. Read and understand your owner’s manual, which includes valuable information about all aspects of your vehicle, including safe operating proc...

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