Polaris Outlaw - Manual

Polaris Outlaw

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Table of Contents:

  • Page 3 – WARNING; The engine exhaust from this
  • Page 6 – WELCOME; Snowmobiles
  • Page 7 – delivered right to your door!
  • Page 8 – TABLE OF CONTENTS
  • Page 9 – VEHICLE IDENTIFICATION NUMBERS; ignition switch must be replaced.
  • Page 11 – SAFETY; Safety Decals and Locations; on
  • Page 12 – Location B; Location A
  • Page 13 – Location F; Location E
  • Page 14 – Location D
  • Page 15 – Safe Riding Gear
  • Page 17 – Operator Safety
  • Page 18 – Operator Restrictions; skills and substantial experience.; Know Your Vehicle
  • Page 19 – Safety Training; RiderCourse
  • Page 20 – inspected at specific intervals.
  • Page 21 – their meanings before reading the manual.; The
  • Page 22 – CAUTION; caution
  • Page 23 – Never operate an ATV without proper instruction.; ty.org for information on enrollment in the ATV; Never allow anyone under 16 years of age to operate this ATV.
  • Page 24 – Never consume alcohol or drugs before or while operating an ATV.
  • Page 25 – Never operate on excessively rough, slippery, or loose terrain.
  • Page 26 – when operating over obstacles as described in this manual.
  • Page 27 – Never exceed the stated load capacity for your ATV.; FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product
  • Page 28 – Equipment Modifications; their function and effect on the vehicle.
  • Page 29 – complete the ATV; offered by Polaris through the SVIA. They should; contact ATV Enrollment Express
  • Page 30 – experience should operate this ATV.
  • Page 34 – POTENTIAL HAZARD: Operating
  • Page 37 – increases the chance of an accident, including
  • Page 38 – procedures and schedules described in the owner’s manual.
  • Page 39 – both feet on the footpegs of the ATV during operation.
  • Page 42 – to turn at faster speeds. Never turn at excessive speed.; Practice on smaller hills before attempting large hills.
  • Page 46 – weight uphill. Apply front brakes gradually.
  • Page 47 – as outlined in the owner’s manual.
  • Page 49 – the owner’s manual and on safety decals.; Never exceed the stated load capacity for this ATV.
  • Page 50 – authorized Polaris ATV dealer for more information.
  • Page 52 – materials away from the exhaust system.
  • Page 53 – FEATURES AND CONTROLS; Engine Electrical Switches
  • Page 54 – Start Button; OFF; Main Key Switch; the stop switch either right or left to the
  • Page 55 – Instrumentation
  • Page 56 – Lights; The light switch is located on the left handlebar. It’s used; ON
  • Page 57 – Throttle Lever; Engine speed and vehicle movement are controlled
  • Page 58 – Electronic Throttle Control; rear wheels will cease.; system or replace it with any after market throttle mechanisms.; Clutch Lever; The clutch lever is located on the left-hand handlebar.
  • Page 59 – Foot Brake; reduce; control and serious injury or death.
  • Page 60 – Brake Lever
  • Page 61 – Master Cylinder; fluid level before each ride. The fluid; overfill. See page 181 for the part numbers of Polaris products.
  • Page 63 – Parking Brake; Operating the ATV while the parking; Locking the Parking Brake; Place the transmission in first gear or
  • Page 64 – Important Safeguards; Another option is to park the ATV in a sidehill position.
  • Page 65 – Fuel Tank
  • Page 66 – Fuel Valve; The fuel valve (1) is located on the left side of; There’s about a 5 to 8 mile (8 to 13 km) range; Always return the valve to the
  • Page 67 – Choke; The choke assists in starting a cold
  • Page 68 – Manual Shift; Shift Pedal; Shifting without releasing the throttle and disengaging
  • Page 69 – Shifting Gears; Always allow a cold engine to warm up before shifting gears.; Squeeze the clutch lever to disengage the clutch.
  • Page 70 – Reverse Lock-Out Switch; prevents the operator from
  • Page 71 – Deceleration
  • Page 72 – OPERATION; Fuel Safety
  • Page 74 – level between the safe and add marks.
  • Page 76 – See Page
  • Page 77 – Starting a Cold Engine; the engine to warm up for several minutes before operating.; Place the transmission in neutral, lock the parking brake and
  • Page 78 – If the knob doesn’t stay where positioned,; FULL ON; the engine oil will increase wear on engine components.; Move the engine stop switch to
  • Page 79 – lever fully to disengage the clutch.; idles smoothly, push the choke completely in.
  • Page 80 – Starting a Warm Engine; lever
  • Page 81 – Driving Safely; Driving Procedures
  • Page 82 – Making Turns; Practice making turns at slow speeds
  • Page 83 – Driving on Slippery Surfaces; Whenever riding on slippery surfaces such as wet trails or loose
  • Page 84 – Driving Uphill; Keep both feet on the footpegs and transfer
  • Page 85 – Driving Across Hills; toward the hill while keeping your feet on the footpegs.; If the vehicle begins to tip, quickly turn the
  • Page 86 – Driving Downhill; Whenever descending a hill, follow these; Always operate slowly when traveling downhill.
  • Page 87 – Turning Around on a Hill; serious injury or death. Avoid climbing steep hills (25; the clutch lever and lock the park brake.
  • Page 88 – slowly
  • Page 89 – Parking on an Incline; Avoid parking on an incline if
  • Page 90 – Driving Over Obstacles; you’re traveling on. Be constantly alert for; Severe injury or death can result if your
  • Page 91 – Driving Through Water; critical
  • Page 93 – Driving in Reverse; Follow these precautions when operating in
  • Page 94 – throttle. Use just enough throttle to maintain a desired speed.; the exhaust, resulting in engine popping and/or engine damage.
  • Page 95 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 96 – Crankcase Emission Control System
  • Page 97 – MAINTENANCE AND LUBRICATION; Periodic Maintenance Schedule
  • Page 98 – Severe Use Definition; Frequent immersion in mud, water or sand; perform these operations.
  • Page 99 – Improperly performing the procedures marked with a; Maintenance Chart Key; emissions warranty but may affect emissions.)
  • Page 100 – Periodic Maintenance Chart
  • Page 107 – Lubrication Recommendations; more power output and lower fuel consumption.; Polaris recommends the use of Polaris PS-4 oil. Never mix oil brands.
  • Page 108 – Engine Oil Level; Check the oil level before each use of the vehicle.; The dipstick must be screwed completely; Remove the dipstick and check the oil level.
  • Page 109 – Water accumulation increases as outside temperature decreases.
  • Page 110 – Oil and Filter Change
  • Page 111 – crankcase (2) drain plugs with clean shop
  • Page 112 – A spring located behind the filter may pop; Using a clean dry cloth, clean the filter sealing
  • Page 113 – The long bolt must be placed in the forward hole.
  • Page 114 – Prime the oil pump using the procedure on page 112; . Then stop the engine and
  • Page 115 – Oil Pump Priming; This priming procedure must be performed whenever the
  • Page 116 – Engine Cooling System; page 181 for the part numbers of Polaris products.; protection required in your area.
  • Page 117 – Coolant Level; Some coolant level drop on new machines is
  • Page 118 – Radiator Coolant Level; This procedure is required only if the cooling system has been; properly. Contact your dealer for the correct replacement part.
  • Page 119 – Air Filter Systems; and rotate the cover rearward to remove it.
  • Page 120 – reinstall the breather filter after removing for service.
  • Page 121 – they’ve cooled sufficiently.
  • Page 122 – Headlight Lamp Replacement; counterclockwise; The bulb must be positioned so the harness
  • Page 123 – Headlight Assembly Replacement; Remove the wire harness connector from the
  • Page 124 – mounting tab on the cab.
  • Page 125 – Headlight Adjustment; Include rider weight on the seat when measuring.
  • Page 126 – Front Cab Removal; Remove the wire harness connector from the cab.; Side Panel Removal
  • Page 127 – Rear Cab Removal
  • Page 128 – Spark Plugs; Use NGK DCPR8E spark plugs.; higher speeds. Immediately check the spark plug for correct color.
  • Page 129 – range for the engine and the service.
  • Page 130 – Spark Plug Removal and Replacement
  • Page 131 – valve fitting on the gas tank.
  • Page 132 – Do not pull on the wire to remove the boot. Doing so may cause a
  • Page 133 – Spark Arrestor Clean-Out
  • Page 135 – Vehicle Immersion; outlined below, which will allow
  • Page 137 – water vapor is no longer ejecting from the spark plug hole.
  • Page 138 – Battery; fully charged
  • Page 139 – Battery Storage; monthly and before reusing.; Battery Removal
  • Page 140 – Battery Installation; result in a shorter life. It can also hinder vehicle performance.
  • Page 141 – The Polaris Battery Tender; guidelines on the following page for recharging.; Allow it to cool before resuming charging.
  • Page 143 – Tires
  • Page 144 – Tire Tread Depth; Always replace tires when tread depth is worn to; Wheel Removal; Stop the engine, place the transmission in gear and
  • Page 145 – Wheel Installation; Place the transmission in gear and lock the parking
  • Page 146 – Wheel Nut Torque Specifications; Bolt Size
  • Page 147 – Boot Inspection; Before Operating
  • Page 148 – Boot Burping; Do not use any tools that may damage the boot.
  • Page 149 – ADJUSTMENTS; Brakes; heavily under normal operation.
  • Page 150 – Always maintain the brake fluid at an adequate level; Pads should be changed when worn to 3/64
  • Page 151 – authorized Polaris dealer.; Toe Alignment; handlebars to the rear grab bar so they can’t move.
  • Page 152 – toe out; If you discover improper alignment, see your
  • Page 153 – Chain Tension; to remove the chain for service.
  • Page 155 – Handlebars; If desired, the handlebars can be adjusted for rider preference.; your Polaris dealer for service.; sure the handlebars do not contact the gas tank
  • Page 156 – Steering Assembly; Polaris dealer for service before operating the vehicle.; Camber and Caster; The camber and caster are non-adjustable.
  • Page 157 – Front Suspension; The tires should be barely touching the
  • Page 158 – decrease
  • Page 159 – Spring Preload
  • Page 160 – Raise and safely support the front of the ATV off the
  • Page 161 – Rear Suspension; a suitable stand under the frame.; The tires should be barely touching; Measure the distance from the ground to
  • Page 163 – Use a flat blade screwdriver to make damping adjustments.; fully closed position.; Rear Shock
  • Page 165 – Compression Damping; The compression damping clickers (1) are located on top
  • Page 166 – Clutch Lever Freeplay
  • Page 167 – Throttle Cable Freeplay; adjuster sleeve (2) and loosen the adjuster
  • Page 168 – If the engine idle speed is not satisfactory, and all other
  • Page 169 – special tools required to perform these modifications.
  • Page 170 – CLEANING AND STORAGE; See page 181 for the part numbers of Polaris products.; Cleaning the ATV; of various components.; Washing the ATV; water frequently and dry with a chamois to prevent water spots.; engine or exhaust system.
  • Page 171 – Waxing the ATV; harsh cleaners since they can scratch the body finish.
  • Page 172 – Storage Recommendations; Clean the Exterior
  • Page 173 – Oil and Filter; Warm the engine and change the oil and filter. See page 107.; Breather Filter
  • Page 174 – Fog the Engine
  • Page 175 – Inspect and Lubricate; Polaris Premium All Season Grease.; prevent condensation, and may promote corrosion and oxidation.
  • Page 176 – Transporting the ATV; frame
  • Page 177 – TROUBLESHOOTING; Engine Doesn’t Turn Over; Possible Cause
  • Page 178 – Engine Turns Over, Fails to Start
  • Page 179 – Engine Pings or Knocks; Engine Backfires
  • Page 180 – Engine Runs Irregularly, Stalls or Misfires
  • Page 181 – Possible Lean Fuel Mixture Cause
  • Page 182 – Engine Stops or Loses Power
  • Page 183 – Engine Overheating
  • Page 184 – POLARIS PRODUCTS
  • Page 185 – SPECIFICATIONS
  • Page 186 – Jetting Chart
  • Page 187 – WARRANTY; LIMITED WARRANTY; REGISTRATION
  • Page 188 – WARRANTY COVERAGE AND EXCLUSIONS:; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 190 – HOW TO OBTAIN WARRANTY SERVICE; Engine Oil; SPARK ARRESTOR
  • Page 191 – Exported Vehicles
  • Page 192 – How to Get Service
  • Page 193 – Notice
  • Page 196 – MAINTENANCE LOG; Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 199 – Index
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Summary

Page 3 - WARNING; The engine exhaust from this

WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, pl...

Page 6 - WELCOME; Snowmobiles

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles

Page 7 - delivered right to your door!

4 WELCOME We believe Polaris sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Polaris vehicle, making it the finest machine we’ve ever produced.For safe an...

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