Page 3 - WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. WARNING
Page 4 - WELCOME; RANGER
1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles We believe Polaris sets ...
Page 6 - TABLE OF CONTENTS
3 TABLE OF CONTENTS VEHICLE IDENTIFICATION NUMBERS 5 . . . . . . . . . . . SAFETY 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROLS 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEATURES 35 . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 8 - VEHICLE IDENTIFICATION NUMBERS
5 VEHICLE IDENTIFICATION NUMBERS Record your vehicle’s identification numbers in the spaces provided. Vehicle Model Number: Frame VIN (1): Engine Serial Number (2): 1 2
Page 9 - SAFETY; Operator Safety; vehicle handles differently than other vehicles, such as; Age Restrictions; RiderCourse
6 SAFETY Operator Safety WARNING Failure to follow the warnings contained in this manual can result in serious injury or death.A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can o...
Page 10 - The following signal words and symbols appear throughout this; safety alert symbol; safety alert warning; safety alert caution; CAUTION; caution
7 SAFETY Operator Safety The following signal words and symbols appear throughout this manual and on your ATV. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol , on your vehicle or in this manual, al...
Page 11 - Serious injury or death can result if you do not follow these; Take a training
8 SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner’s manual. S Read this manual and all labels carefully, and follow the operating procedures described. S Never operate an ...
Page 13 - FOR MORE INFORMATION ABOUT ATV SAFETY, call the; Equipment Modifications; The addition of certain accessories, including (but not limited
10 SAFETY Operator Safety S Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to allow friction to dry out the pads. S Always check for obstacles or people behind the ATV before operat- ing in reverse. When it’s safe to...
Page 14 - not know how to operate the ATV properly in different situations; offered by Polaris through the SVIA. They should; contact ATV; abilities, or judgment needed to operate an ATV safely and could
11 SAFETY Operator Safety WARNING POTENTIAL HAZARDOperating this ATV without proper instruction.WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.HOW TO AVOID THE HAZARDB...
Page 17 - could seriously affect operator; visibility and operating conditions, and your experience.
14 SAFETY Operator Safety WARNING POTENTIAL HAZARDOperating the ATV after consuming alcohol or drugs.WHAT CAN HAPPENConsumption of alcohol and/or drugs could seriously affect operator judgment. Reaction time may be slower and operator balance and perception could be affected.Consuming alcohol and/or...
Page 18 - the chance of an accident,; schedules described in the owner’s manual.
15 SAFETY Operator Safety WARNING POTENTIAL HAZARDAttempting wheelies, jumps and other stunts.WHAT CAN HAPPENAttempting stunts increases the chance of an accident, including an overturn.HOW TO AVOID THE HAZARDNever attempt wheelies, jumps, or other stunts. Avoid exhibition driving. WARNING POTENTIAL...
Page 20 - caution when operating on
17 SAFETY Operator Safety WARNING POTENTIAL HAZARDFailure to use extra caution when operating on excessively rough, slippery or loose terrain.WHAT CAN HAPPENOperating on excessively rough, slippery or loose terrain could cause loss of traction or loss of control, which could result in an accident or...
Page 23 - turning as hills could cause
20 SAFETY Operator Safety WARNING POTENTIAL HAZARDImproperly crossing hills and turning on hills.WHAT CAN HAPPENImproperly crossing or turning as hills could cause loss of control or overturn.HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any hill until you’ve mastered the turning te...
Page 24 - or improperly dismounting
21 SAFETY Operator Safety WARNING POTENTIAL HAZARDStalling, rolling backwards or improperly dismounting while climbing a hill.WHAT CAN HAPPENThe vehicle could overturn.HOW TO AVOID THE HAZARDMaintain steady speed when climbing a hill.If all forward speed is lost:Keep your weight uphill.Apply the sin...
Page 25 - trees when possible. If unavoidable, use extreme caution and; caution to reduce the chance of skidding or sliding out of control.; people behind the ATV. When it’s safe to proceed, back slowly.
22 SAFETY Operator Safety WARNING POTENTIAL HAZARDImproperly operating over obstacles.WHAT CAN HAPPENOperating over obstacles could cause loss of control or overturn.HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Avoid operating over large obstacles such as rocks and fall...
Page 26 - unavoidable to enter water that exceeds the recommended
23 SAFETY Operator Safety WARNING POTENTIAL HAZARDOperating the ATV through deep or fast-flowing water.WHAT CAN HAPPENTires may float, causing loss of traction and loss of control, which could lead to an accident or overturn.HOW TO AVOID THE HAZARDAvoid operating the ATV through deep or fast-flowing...
Page 27 - accessories. All parts and accessories added to the vehicle must
24 SAFETY Operator Safety WARNING POTENTIAL HAZARDOperating the ATV with improper modifications.WHAT CAN HAPPENImproper installation of accessories or modification of the ATV may cause changes in handling which could lead to an accident.HOW TO AVOID THE HAZARDNever modify the ATV through improper in...
Page 29 - Safe Riding Gear
26 SAFETY Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. 1. Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a Polaris vehicle, always wear a helmet that meet...
Page 30 - CONTROLS; Electrical Switches; the override switch while the throttle is open.; OFF; Both the ignition switch and the emergency engine stop
27 CONTROLS Electrical Switches WARNING Activating the override switch while the throttle is open can cause loss of control, resulting in severe injury or death. Do not activate the override switch while the throttle is open. Mode/Reverse Override Switch (1) - This vehicle is equipped with a reverse...
Page 31 - Throttle Lever
28 CONTROLS WARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death.Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise.Fa...
Page 32 - Light Switches; ON; Operating the ATV on streets or roads, especially in darkness,; Brake Lever; Operating the ATV with a spongy brake lever can result in loss of
29 CONTROLS Light Switches The light switch is located on the left handlebar. It’s used to turn the lights on and off and to switch the lights from HI to LO. To operate the lights, the ignition switch lever must be in the ON position and the stop switch must be in the RUN position. WARNING Operating...
Page 33 - Master Cylinder; eye
30 CONTROLS Master Cylinder The brake fluid in the master cylinder (1), which is located on the left handlebar, should be checked before each ride. The fluid level can be seen through an indicator window (2) on the top of the master cylinder. This eye will appear dark when the fluid level is full. W...
Page 34 - Parking Brake; Operating the ATV while the parking brake is engaged could; Locking the Parking Brake
31 CONTROLS Parking Brake WARNING Operating the ATV while the parking brake is engaged could result in an accident and serious injury or death. Always check to be sure the parking brake is disengaged before operating. Locking the Parking Brake 1. Place the transmission in PARK. 2. Squeeze and releas...
Page 35 - Auxiliary Brake; Aggressively applying the auxiliary brake when backing down a; reduce; Brake Fluid Level
32 CONTROLS Auxiliary Brake WARNING Aggressively applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death.Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward. The rear wheel...
Page 36 - Choke; There is no reserve fuel; Fuel Tanks
33 CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 47 for correct choke and throttle settings during starting. Fuel Requirements Use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Fuel Valve The f...
Page 37 - Automatic Transmission Gear Selector; Shifting gears with the engine speed above idle or while the; Belt Life
34 CONTROLS Automatic Transmission Gear Selector The transmission gear selector (1) is located on the right side of the vehicle.H: High Gear L: Low Gear N: Neutral R: Reverse P: ParkTo shift into HIGH or PARK, apply the auxiliary brake to activate the high/park lock-out mechanism. When shifting out ...
Page 38 - FEATURES; Recoil Starter; RUN; stop pulling immediately
35 FEATURES Recoil Starter If the battery has been drained or damaged and cannot start the engine, use of the recoil starter (1) will allow vehicle operation until repairs can be made. The recoil starter is located on the right side of the machine.Polaris 4-cycle engines are equipped with automatic ...
Page 39 - Failure to reduce travel distance, vehicle speed and cargo weight; Winches; Basic Guide to
36 FEATURES Run-Flat Tires This ATV is equipped with run-flat tires, which permit limited operation with a flat tire. However, ATV load capacity is reduced when tire air pressure is lost. Remove cargo from the racks and do not tow a load with flat tires. Vehicle characteristics, including braking an...
Page 40 - The override switch allows activation of AWD in reverse if the; Switching to AWD while the rear wheels are spinning may cause
37 FEATURES All Wheel Drive (AWD) System Polaris 4-wheel drive ATVs are equipped with a unique, Polaris-exclusive, All Wheel Drive (AWD) system, which is activated by a switch (1) on the right handlebar. When the switch is off, the ATV is in 2-wheel drive at all times. When the switch is on, the ATV...
Page 41 - Instrument Cluster; speed from the right front wheel. The instrument cluster measures; High water pressure may damage ATV components. Wash the
38 FEATURES Instrument Cluster Your ATV is equipped with an instrument cluster that senses vehicle speed from the right front wheel. The instrument cluster measures distance in miles or kilometers as well as hours of operation. It also includes a reverse speed limiter function that limits the ATV’s ...
Page 42 - Rider Information Center; If the instrument cluster fails to illuminate, a battery; Engine Hour Display Indicator; front tank only; Check Engine Warning Indicator -
39 FEATURES Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster. All segments will light up for 2.5 seconds at start-up. NOTE: If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster ...
Page 43 - Standard Modes
40 FEATURES Instrument Cluster Rider Information Center Standard Modes Use the MODE button to toggle through the mode options. The reverse override button is also the MODE button. See page 27. NOTE: The transmission cannot be in reverse when using this feature. Odometer Mode The odometer records the...
Page 44 - Diagnostic Mode; The wrench icon will display when the gauge is in the diagnostic
41 FEATURES Instrument Cluster Rider Information Center Diagnostic Mode The wrench icon will display when the gauge is in the diagnostic mode. To exit the diagnostic mode, turn the ignition switch off and on. Any movement of the tires will also cause the gauge to exit the diagnostic mode.To enter th...
Page 45 - The service interval is programmed at 50 hours at the
42 FEATURES Instrument Cluster Rider Information Center Diagnostic Mode Battery Voltage Screen View this screen to check battery voltage level. Tachometer Screen View the tachometer to check engine speed. AWD Diagnostic Screen The gauge indicates whether or not current is flowing through the AWD coi...
Page 46 - If you scroll past the intended number, press and hold the; Miles/Kilometers toggle
43 FEATURES Instrument Cluster Rider Information Center Diagnostic Mode Programmable service interval To enable or disable the service interval:1. Enter the diagnostic mode.2. Toggle to the service interval screen.3. Press and hold the mode button for about 7 seconds, until either ON or OFF appears ...
Page 47 - OPERATION; Fuel Safety; Gasoline is highly flammable and explosive under certain; The engine exhaust from this product contains chemicals known
44 OPERATION Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions. S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or ...
Page 48 - Excessive heat build-up during the first three hours of operation; Engine and Drivetrain Break-in
45 OPERATION Break-In Period The break--in period for your new Polaris ATV is the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break--in. Careful treatment of a n...
Page 49 - If a proper inspection is not done before each use, severe injury
46 OPERATION Pre-Ride Inspection WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it’s in proper operating condition. Pre-Ride Checklist Item Remarks See Page Brake system / lever travel Ensure prope...
Page 50 - Starting the Engine; Move the engine stop switch to
47 OPERATION Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. 1. Position the vehicle on a level surface.2. Place the transmission in PARK.3. Lock the parkin...
Page 51 - Cold Weather Operation
48 OPERATION Starting the Engine 8. Turn the ignition lever past the ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the lever when the vehicle starts. 9. If the engine does not start, return the ignition lever to the OFF position and wait five second...
Page 52 - Hauling Cargo; weight should be evenly distributed (1/3 on the front rack and 2/3 on; Towing Loads; rear rack cargo weight by the amount of tongue weight.
49 OPERATION Hauling Cargo Do not exceed the weight capacities specified for the vehicle. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as low as possible. When operating over rough or hilly terrain, reduce speed and cargo weight to maintain s...
Page 54 - Driving Procedures; Drive slowly. Practice maneuvering and using the throttle and
51 OPERATION Driving Procedures 1. Wear protective riding gear. See page 26.2. Sit upright with both feet on the footrests and both hands on the handlebars. 3. Start the engine and allow it to warm up.4. Shift the transmission into gear.5. Check your surroundings and determine your path of travel.6....
Page 55 - Making Turns; Practice making turns at slow speeds before attempting to; Turning at sharp angles or at excessive speeds can result in
52 OPERATION Making Turns Your ATV is equipped with a rear axle that drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly. To turn, steer in...
Page 56 - Driving on Slippery Surfaces
53 OPERATION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions:1. Slow down when entering slippery areas. 2. Engage AWD before wheels begin to lose traction. 3. Maintain a high level of alertness...
Page 57 - Driving Uphill; include quick dismounting of the vehicle.; terrain. Improper procedure could cause loss of control or
54 OPERATION Driving Uphill Whenever traveling uphill, follow these precautions:1. Drive straight uphill.2. Avoid steep hills (25 _ maximum). 3. Keep both feet on the footrests.4. Shift your weight uphill.5. Proceed at a steady rate of speed and throttle opening.6. Remain alert and be prepared to ta...
Page 58 - control or vehicle overturn, resulting in severe injury or death.
55 OPERATION Driving on a Hillside (Sidehilling) WARNING Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures as outlined in the owner’s manual. ...
Page 59 - Driving Downhill; Excessive speed when traveling downhill can cause loss of
56 OPERATION Driving Downhill WARNING Excessive speed when traveling downhill can cause loss of control and serious injury or death. Slow down.Applying the brakes too firmly may cause the rear wheels to lock, which could result in loss of control and serious injury or death. Apply the brakes gradual...
Page 60 - Turning Around on a Hill; never back down the hill
8 ft. (2.4 m) 57 OPERATION Turning Around on a Hill If the vehicle stalls while climbing a hill, never back down the hill ! Use the K-turn to turn around. 1. Stop the vehicle and lock the parking brake while keeping body weight uphill. 2. Leave the transmission in forward and stop the engine.3. Dism...
Page 61 - Driving Through Water; critical
1 58 OPERATION Driving Through Water Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests (1). Follow these procedures when operating through water:1. Determine water depths and current before crossing. 2. Choose a crossing where both banks have gr...
Page 62 - Driving Over Obstacles; Be constantly alert for hazards such as logs, rocks and low hanging; Severe injury or death can result if your vehicle comes in contact
59 OPERATION Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you’re traveling on. Be constantly alert for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obstacle. Not all obstacl...
Page 63 - Driving in Reverse; obstacles or people
60 OPERATION Driving in Reverse Follow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly.4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the throttle sudde...
Page 64 - Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
61 OPERATION Parking on an Incline Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions:1. Stop the engine.2. Place the transmission in PARK.3. Lock the parking brake.4. Always block the rear wheels on the downhill side.5. Turn the fuel valve off.
Page 65 - EMISSION CONTROL SYSTEMS; Noise Emission Control System
62 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your Polaris vehicle...
Page 66 - MAINTENANCE; Periodic Maintenance Chart; Service and adjustments are important for proper vehicle; Severe Use Definition
63 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.Inspect, clean, lubricate, adjust and replace part...
Page 67 - Maintenance Chart Key; Emission Control System Service (California); Improperly performing the procedures marked with a
64 MAINTENANCE Periodic Maintenance Chart Maintenance Chart Key " Perform these procedures more frequently for vehicles subjected to severe use. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these services. WARNING Improperly performing the procedures...
Page 71 - Lubrication Guide
68 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. Items not listed in the chart should be lubricated at the General Lubrication interval. Item Lube Method Engine Oil Polaris Premium 4 Synthetic 0W40 A...
Page 72 - Premium 4 Synthetic Lubricant; SH; Mixing brands or using a non-recommended oil may cause
69 MAINTENANCE Premium 4 Synthetic Lubricant Polaris Premium 4 All Season synthetic engine oil has been specially formulated for use in Polaris 4-cycle engines. It’s a fully synthetic, high performance, multi-viscosity oil designed to provide the ultimate in lubrication performance and protection. S...
Page 73 - Oil Check; upper
SAFE ADD 8 OZ 2 3 4 1 70 MAINTENANCE Oil Check The dipstick/oil fill (1) is located on the engine on the left side of the ATV. Do not start the engine before the oil check. NOTE: A rising oil level between checks in cool weather driving can indicate contaminants such as gas or moisture collecting in...
Page 74 - Oil and Filter Change; Hot oil can cause serious burns. Do not allow hot oil to touch
71 MAINTENANCE Oil and Filter Change Change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. Always install a new filter when changing the oil.1. Position the vehicle on a level surface.2. Run the engine for two to three minutes until warm. Stop th...
Page 75 - Gearcase Specification Chart
72 MAINTENANCE Gearcase Specification Chart Gearcase Lubricant Capacity Fill Plug Torque Drain Plug Torque Main Gearcase (Transmission) Premium AGL Synthetic Gearcase Lube 15.2 oz. (450 ml) 14 ft. lbs. (19 Nm) 14 ft. lbs. (19 Nm) Demand Drive Unit (Front Gearcase) Demand Drive LT Premium Fluid 9 oz....
Page 76 - Fluid Check; uid
73 MAINTENANCE Front Gearcase (Demand Drive) Fluid Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 66.We recommend the use of Demand Drive LT Premium Fluid. Use of other fluids may result in improper operation of components...
Page 77 - Transmission Oil
74 MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 63. Maintain the transmission oil level at the bottom of the fill plug hole (1).Refer to the Gearcase Specifications Chart on page 72 for recomme...
Page 78 - Rear Gearcase Oil
1 2 75 MAINTENANCE Rear Gearcase Oil The rear gearcase has two fill plugs. The rear fill plug is located on the rear of the gearcase and is not easily accessible. The side fill plug (1) is located on the left side of the gearcase. Use the side fill plug when checking or changing oil.Always check and...
Page 79 - Engine Cooling System; anti-freeze/coolant or a 50/50 mixture of high quality aluminum; Always follow the manufacturer’s mixing recommendations; Any time the cooling system has been drained for maintenance or; Escaping steam can cause severe burns. Never remove the
76 MAINTENANCE Engine Cooling System To ensure that the coolant maintains its ability to protect the engine, Polaris recommends that you drain the system completely every two years and add a fresh mixture of antifreeze and water.Polaris recommends the use of Polaris Premium 60/40 anti-freeze/coolant...
Page 80 - Radiator Coolant Level; Use of a non-standard pressure cap will not allow the
77 MAINTENANCE Engine Cooling System Radiator Coolant Level 1. Remove the bolts securing the front rack. See illustration.2. Remove the rack.3. Remove the pressure cap (1).4. Using a funnel, slowly add coolant through the radiator filler neck.5. Reinstall the pressure cap.6. Reinstall the front rack...
Page 81 - Coolant Level; Some coolant level drop on new machines is normal, as the
78 MAINTENANCE Engine Cooling System Coolant Level The recovery bottle (1) is located on the left side of the machine. To access the recovery bottle, remove the left side panel as outlined on page 82.Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is co...
Page 82 - Steering Assembly
79 MAINTENANCE Steering Assembly The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Toe Alignment WARNING Severe injury or death can result from improper toe al...
Page 83 - Brakes; The front and rear brakes are hydraulic disc brakes, activated by
80 MAINTENANCE Brakes The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. These brakes are self-adjusting.The following checks are recommended to keep the brake system in good operating condition. Check more often if brakes are used h...
Page 84 - damage and looseness.; Pads should be changed; main brake system. Should the main system fail, the rear brake can be; Since this is a rear brake only, it will not be as effective as
81 MAINTENANCE Brakes 2. Check the brake system for fluid leaks.3. Check the brakes for excessive travel or spongy feel. 4. Check the friction pads for wear, damage and looseness. 5. Check the security and surface condition of the disc. NOTE: Pads should be changed when worn to 3/64 ″ (1 mm). Auxili...
Page 85 - Side Panel Removal
82 MAINTENANCE Side Panel Removal 1. Remove the seat.2. Grasp the rear of the side panel near the rear cab. With a firm motion, pull the panel outward to disengage the side panel from the grommet. 3. Pull the panel downward and rearward to remove it from the ATV.4. Reinstall the side panel by revers...
Page 86 - Tires; Operating your ATV with worn tires, improperly inflated tires,; Tire Tread Depth
83 MAINTENANCE Tires Refer to the specifications section beginning on page 112 for recommended tire type, size and pressure. WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an acciden...
Page 87 - Wheel Installation; Improperly installed wheels can adversely affect tire wear and; Wheel Nut Torque Specifications; Check the wheel nut torques occasionally and when they’ve been; Lug Nut; Cast Aluminum
84 MAINTENANCE Tires Wheel Installation WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your ...
Page 88 - Air Filter Service; It’s not necessary to remove the lower hose from the engine.; Operation of your vehicle without a breather filter can cause
85 MAINTENANCE Air Filter Service 1. Remove the seat, release the air box cover clips, and remove the air box cover. 2. Loosen the clamp and remove the filter. 3. Remove the fabric type pre-filter (1) from the main filter (2). Wash the pre-filter in soapy water, then rinse and let dry. 4. Reinstall ...
Page 89 - Lights; When servicing a halogen lamp, don’t touch the lamp with bare; Poor lighting while driving can result in severe injury or death.; Headlight Lamp Replacement; Remove the two screws on the lower front corners of the headlight; Make sure the tab on the lamp locates properly in the
86 MAINTENANCE Lights When servicing a halogen lamp, don’t touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. WARNING Poor lighting while driving can result in severe injury or death. Headlight and taillight lenses become...
Page 90 - High Beam Adjustment; Include rider weight on the seat when measuring.
87 MAINTENANCE Lights High Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. Place the transmission in PARK. 2. Me...
Page 91 - Low Beam Adjustment; The distance from the
88 MAINTENANCE Lights Low Beam Adjustment The low beam can be adjusted slightly upward or downward.1. Loosen the headlamp mounting bolt (1). 2. Tilt the headlamp upward or downward. 3. Tighten the bolt. Headlight Housing Replacement 1. Remove the two screws on the lower front corners of the headligh...
Page 92 - Lower Headlamp Removal / Installation
89 MAINTENANCE Lights Lower Headlamp Removal / Installation 1. Turn the back of the headlight harness (1) in a clockwise direction. 2. Pull the harness assembly out from the headlight assembly. 3. Remove the headlamp and install the new headlamp. 4. Install the new headlamp and harness assembly into...
Page 93 - Spark Plugs; Spark Plug Recommendations; Using non-recommended spark plugs can result in serious engine; Spark Plug Torque Specification; Plug Condition; New Spark Plug; Spark Plug Inspection; A hot exhaust system and engine can cause serious burns. Wear
90 MAINTENANCE Spark Plugs Spark Plug Recommendations CAUTION Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. Refer to the specifications section beginning on page 112 for the recommended spark plug type and gap for your vehicle. Spa...
Page 94 - Normal Spark Plug; combustion deposits. The electrodes are not burned or eroded. This; The tip should not be flaky and white. A white insulator tip; Wet Fouled Spark Plug; end. There may be a carbon layer over the entire nose. Generally, the
91 MAINTENANCE Spark Plugs Spark Plug Inspection Normal Spark Plug The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should ...
Page 95 - Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
92 MAINTENANCE Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it’s impossible to take your ATV to a dealer before starting it, follow the steps outli...
Page 96 - Recoil Housing; Always drain the recoil; crankcase
1 93 MAINTENANCE Recoil Housing Always drain the recoil housing (1) after operating the vehicle in wet conditions. Drain the housing before storing the vehicle. NOTE: Make sure the housing is completely dry before reinstalling the drain screw. NOTE: Water will enter the recoil housing if the starter...
Page 97 - Spark Arrestor; Failure to heed the following warnings while servicing the spark
94 MAINTENANCE Spark Arrestor WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death.Do not perform service on the spark arrestor while the system is hot. Exhaust system temperatures can reach 1000 ° F. Allow components to cool suffi...
Page 98 - PVT System; pinch; When To Use Low Range and High Range; Condition
95 MAINTENANCE PVT System The basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requirements. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases the amount of pinch applied to the...
Page 99 - PVT Drying; the PVT system. Use the following instructions to dry it out before
96 MAINTENANCE PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any ...
Page 100 - Battery; with a solution of one tablespoon baking soda and one cup water.; Drink large quantities of water or milk. Follow with milk
97 MAINTENANCE Battery Always keep battery terminals and connections free of corrosion. If cleaning is necessary, remove corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the ter...
Page 101 - in an explosion and cause serious injury or death. When; Battery Removal; remove battery cover.; tablespoon baking soda and one cup water to prevent damage to
98 MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable l...
Page 102 - Battery Installation
99 MAINTENANCE Battery Battery Installation 1. Ensure that the battery is fully charged.2. Place the battery in the battery holder.3. Install the battery vent tube. NOTE: The vent tube must be free of obstructions and securely installed. Route the tube away from the frame and vehicle body to prevent...
Page 103 - Battery Storage
100 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it’s fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed...
Page 104 - Camber and Caster
101 MAINTENANCE Camber and Caster The camber and caster are non-adjustable. Rear Spring The rear shock absorber spring is adjusted by rotating the adjuster (1) either clockwise or counterclockwise to increase or decrease spring tension. NOTE: Accessory springs are available through your Polaris deal...
Page 105 - Carburetor; operation. Optional jets, available from your Polaris dealer, are; Carburetor Idle; If the engine idle speed is not satisfactory, and
102 MAINTENANCE Carburetor Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine ...
Page 106 - Throttle Cable Freeplay; While adjusting freeplay, be; Accessories
1 2 3 103 MAINTENANCE Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar.1. Locate the throttle cable adjuster at the handlebar. 2. Squeeze the end of the rubber boot and slide it far enough to expose the end of the inline cable adjuster. 3. Loosen the adjuster lock nut.4. Rotat...
Page 107 - Cleaning and Storage; Washing the Vehicle; High water pressure may damage ATV components. Polaris; Washing Tips
104 MAINTENANCE Cleaning and Storage See page 111 for the part numbers of Polaris products. Washing the Vehicle Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. CAUTION High water pressure may damage ATV components. Polaris recommends...
Page 108 - If warning and safety labels are damaged, contact your; Polishing the Vehicle
105 MAINTENANCE Cleaning and Storage Washing the Vehicle If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and decals. Avoid directing the water stream at the following items: S Wheel bearings S Ra...
Page 109 - Storage Tips; Starting the engine during the storage period will disturb the; Clean the Exterior; cleans the fuel system, the combustion chamber and the exhaust; Carbon Clean removes water from fuel systems, stabilizes; disperse through the fuel in the tank and carburetor.; Oil and Filter; Inspect and clean or replace the breather filter.
106 MAINTENANCE Cleaning and Storage Storage Tips CAUTION Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. Clean the Exterior Make any necessary repairs and clean the vehicle as...
Page 110 - Fluid Levels; Use a section of small hose and a small plastic squeeze bottle
107 MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart beginning on page 63. S Demand drive unit (front gearcase) S Rear gearcase (if equipped) S Transmission S Brake fluid (change every two years...
Page 111 - Inspect and Lubricate; grease and lubricate the entire vehicle with Polaris Premium All; See page 100 for storage and charging procedures.; Do not use plastic or coated materials. They do not allow
108 MAINTENANCE Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate. Follow lubrication guidelines in the Maintenance Section of the service or owner’s manual to completely grease and lubricate the entire vehicle with Polaris Premium All Season Grease. Battery St...
Page 112 - Chrome wheels exposed to road salt (or salt in the air in; Removing Corrosion
109 MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, preserve wheel life and ensure a ”like new” appearance for many years. NOTE: Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptibl...
Page 113 - Transporting the ATV
110 MAINTENANCE Transporting the ATV Follow these procedures when transporting the vehicle.1. Stop the engine.2. Place the transmission in PARK and lock the parking brake. 3. Turn the fuel valve off. Make sure the fuel caps, oil cap and seat are installed securely. 4. Always tie the frame of the ATV...
Page 114 - POLARIS PRODUCTS
111 POLARIS PRODUCTS Part No. Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2871281 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (qt.) 2871844 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (gal.) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lubrica...
Page 115 - SPECIFICATIONS
112 SPECIFICATIONS MV700 Gross Vehicle Weight 1900 lbs. (862 kg) Dry Weight 1170 lbs. (531 kg) Fuel Capacity, Front Tank 4.75 gal. (18 l) Fuel Capacity, Rear Tank 4.0 gal. (15 l) Towing Capacity 1500 lbs. (681 kg) Front Rack Capacity 200 lbs. (91 kg) Rear Rack Capacity 400 lbs. (181 kg) Hitch Tongue...
Page 116 - Jetting Chart; Clutching Chart; *EBS models require no helix / spring adjustment
113 SPECIFICATIONS MV700 Shift Type Side Lever (H/L/N/R/P) Gear Reduction - Low 7.49/1 Gear Reduction - Reverse 5.11/1 Gear Reduction - High 3.05/1 Drive Ratio - Front 3.82/1 Drive Ratio - Final 3.10/1 Tire Size/Pressure - Front 25 x 8 - 12 / 5 psi (34.5 KPa) Tire Size/Pressure - Rear 25 x 8 - 12 / ...
Page 117 - TROUBLESHOOTING; Drive Belt and Cover Problems; Possible Cause
114 TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Solution Driving the ATV onto a pickup or tall trailer in high range. Shift transmission to low range during loading of the ATV to prevent belt burning. Starting out going up a steep incline. When starting out on an incline, use low ra...
Page 118 - solutions using the following charts.; Engine Doesn’t Turn Over
115 TROUBLESHOOTING Contact your Polaris dealer for service if you’re unable to identify solutions using the following charts. Engine Doesn’t Turn Over Possible Cause Solution Tripped circuit breaker Reset the breaker Low battery voltage Recharge battery to 12.5 VDC Loose battery connections Check a...
Page 119 - Engine Backfires
116 TROUBLESHOOTING Engine Backfires Possible Cause Solution Weak spark from spark plugs Inspect, clean and/or replace spark plugs Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non-recommended fuel Replace with new fuel Incorrectly installed spark plug wires See you...
Page 120 - Engine Stops or Loses Power; Engine Overheating
117 TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Solution Out of fuel Refuel or switch tanks Kinked or plugged fuel vent line Inspect and replace Water present in fuel Replace with new fuel Overuse of choke Inspect, clean and/or replace spark plugs Fouled or defective spark plugs Inspe...
Page 121 - WARRANTY; LIMITED WARRANTY; REGISTRATION
118 WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIM- ITED WARRANTY on all components of the Polaris All Terrain Vehicle (ATV) against defects in material or workmanship. Polaris also gives a one year limited warranty on the final drive chain for...
Page 122 - WARRANTY COVERAGE AND EXCLUSIONS:
119 WARRANTY WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in ma- terial or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. Thi...
Page 123 - HOW TO OBTAIN WARRANTY SERVICE; Engine Oil
120 WARRANTY ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IM- PLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICU- LAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS WAR- RANTIES NOT STATED IN THIS WARRANTY. Some s...
Page 124 - Exported Vehicles; How to Get Service
121 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR- RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER’S AUTHORIZED LOCA- TION.This policy does not apply to vehicles that have received authorization for ex...
Page 125 - Notice
122 WARRANTY Exported Vehicles How to Get Service If Purchased From A Private Party: If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied. Notice If your vehicle is registered outside of th...
Page 127 - MAINTENANCE RECORD
124 MAINTENANCE RECORD DATE MILES/KM TECHNICIAN SERVICE PERFORMED / COMMENTS
Page 130 - INDEX
127 INDEX A Accessories 103 . . . . . . . . . . . . . . . . . . Age Restrictions 6 . . . . . . . . . . . . . . . . Air Filter Service 85 . . . . . . . . . . . . . . . All Wheel Drive 37 . . . . . . . . . . . . . . . Automatic Transmission 34 . . . . . . . . . Auxiliary Brake 81 . . . . . . . . . . ....