Polaris Magnum 330 - User Manual

Polaris Magnum 330

Polaris Magnum 330 – User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING
  • Page 4 – We’ve created a Web site just for you!; Technical tips
  • Page 6 – WELCOME; Polaris Recreational and Utility Vehicles; RANGER; Polaris Professional Series Workmobiles
  • Page 8 – TABLE OF CONTENTS
  • Page 9 – VEHICLE IDENTIFICATION NUMBERS; your vehicle, when obtaining insurance, and when ordering
  • Page 10 – SAFETY; Operator Safety; vehicle handles differently than other vehicles, such as
  • Page 11 – The following signal words and symbols appear throughout this; CAUTION
  • Page 12 – Take a training; Serious injury or death can result if you do not follow these
  • Page 14 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications
  • Page 15 – does not know how to operate the ATV properly in different
  • Page 16 – balance and control the ATV, which could cause an accident
  • Page 17 – surfaces may seriously affect the handling and control of the
  • Page 18 – including dirt and gravel roads. In many states it’s illegal to
  • Page 19 – risk of a severe head injury or death in the event of an
  • Page 20 – operator judgment. Reaction time may be slower and operator
  • Page 22 – schedules described in the owner’s manual.
  • Page 23 – terrain. Always be alert to changing terrain conditions.
  • Page 24 – cause loss of traction or loss of control, which could result in an
  • Page 25 – abilities. Never operate the ATV on hills steeper than 25
  • Page 26 – sharp drop, or another vehicle or person could be on the other
  • Page 27 – described in the owner’s manual.
  • Page 28 – mastered the turning technique (on level ground) as described in
  • Page 29 – improperly dismounting while
  • Page 30 – trees when possible. If unavoidable, use extreme caution and
  • Page 33 – confident that the ice is thick enough and sound enough to
  • Page 35 – Safety Decals and Locations; ATV carefully. If any of the decals shown in this manual differ from; Your ATV may not have all of the decals shown. Decals vary
  • Page 36 – NO STEP
  • Page 37 – Location F
  • Page 38 – Location H
  • Page 39 – Safe Riding Gear
  • Page 40 – Fuel Safety
  • Page 41 – FEATURES AND CONTROLS; Electrical Switches; - The lights won’t turn on; the override switch while the throttle is open.; Override Switch; while backing, depress the override switch.; Operating the ATV on streets or roads, especially in darkness,
  • Page 42 – Engine Stop Switch; OFF; Main Switch; RUN; Leaving the keys in the ignition can lead to unauthorized use of
  • Page 43 – Throttle Lever
  • Page 44 – Brakes; Master Cylinder; eye
  • Page 45 – Brake Lever; Operating the ATV with a spongy brake lever can result in
  • Page 46 – Parking Brake; Setting the Parking Brake; Important Safeguards; Operating the ATV while the parking brake is engaged could
  • Page 47 – Auxiliary Brake; reduce; Aggressively applying the rear brake when backing down a hill may
  • Page 48 – Choke; ON; Fuel Tank
  • Page 49 – Automatic Transmission Gear Selector; you must first apply the; Belt Life; better mobility and to prevent damage to the belt.; Shifting gears with the engine speed above idle or while the
  • Page 50 – Recoil Starter; Extending the recoil starter rope until it stops can cause damage
  • Page 51 – Engaging Front Gearcase; Switching to AWD while the rear wheels are spinning may
  • Page 52 – speed from the right front wheel. The instrument cluster measures; To prevent damage, wash the ATV by hand or with a garden hose
  • Page 53 – Rider Information Center; Engine Hour Display Indicator
  • Page 54 – mode
  • Page 55 – Diagnostic Mode
  • Page 57 – Washing the ATV with a high pressure washer may cause water to
  • Page 60 – Mode 4 - Programmable Service Interval
  • Page 62 – OPERATION; Excessive heat build-up during the first three hours of
  • Page 63 – working condition before each use.; Item/Inspection Procedure; that axle nuts are secured by cotter pins.; If a proper inspection is not done before each use, severe injury or
  • Page 64 – Starting the Engine; Starting a Cold Engine; Engine exhaust contains poisonous carbon monoxide and can; damage. Allow the engine to warm up for several minutes before
  • Page 65 – Starting a Warm Engine; Cold Weather Operation for 4-Cycle Engines
  • Page 66 – Driving Safely; Driving Procedures; Sit upright with both feet on the footrests and both hands on the
  • Page 67 – Making Turns; rear wheels equally at all times. This means that the wheel on the; overturn and lead to serious injury. Avoid turning at sharp angles.
  • Page 68 – Driving on Slippery Surfaces; quick, sharp turns which can cause skids.; Severe damage to drive train may occur if the AWD is engaged; Failure to exercise care when operating on slippery surfaces can
  • Page 69 – Driving Uphill; If all forward speed is lost:; terrain. Improper procedure could cause loss of control or
  • Page 70 – Sidehilling; while keeping your feet on the footrests.; control or vehicle overturn, resulting in severe injury or death.
  • Page 71 – Driving Downhill; slightly; Excessive speed can cause loss of control and lead to serious
  • Page 72 – Turning Around on a Hill; slowly; Improper hill climbing procedures could cause loss of control or
  • Page 73 – Driving Through Water; Your ATV can operate through water with a maximum recommended; Major engine damage can result if the vehicle is not thoroughly
  • Page 74 – Severe injury or death can result if your vehicle comes in contact
  • Page 75 – Driving in Reverse; lightly; Failure to use caution when operating in reverse can result in
  • Page 76 – Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
  • Page 77 – Hauling Cargo; Your ATV has been designed to carry or tow a certain amount of load.; Use low forward gear when hauling or towing heavy cargo to extend
  • Page 79 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 80 – MAINTENANCE AND LUBRICATION; Accessories; Maintenance Chart Key
  • Page 81 – Periodic Maintenance Schedule; Hours of operation are based on a 10 mph average. If service is due at; Improperly performing the procedures marked with a
  • Page 85 – Lubrication Recommendations
  • Page 87 – Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 88 – Premium 4 Synthetic Oil; Mixing brands or using a non-recommended oil may cause serious
  • Page 89 – Engine Oil Check
  • Page 90 – oil pump may lose its prime, which could result in engine damage.; Hot oil can cause serious burns to skin. Do not allow hot oil to
  • Page 92 – Oil Pump Priming
  • Page 95 – Transmission Oil Check
  • Page 96 – Transmission Oil Change; Remove the propshaft shield (if equipped) from the right side of
  • Page 97 – Front Gearcase Oil Check; Gearcase Capacities; Model; w/Centralized Hilliard; Centralized Hilliard
  • Page 98 – Front Gearcase Oil Change
  • Page 99 – Rear Gearcase Oil Check
  • Page 100 – Coolant Level
  • Page 101 – Radiator Coolant Level; Escaping steam can cause severe burns. Never remove the; Models with rack
  • Page 102 – Lights; Poor lighting while driving can result in severe injury or death.
  • Page 103 – through the two small openings at the front of the headlight pod.
  • Page 105 – Headlight Housing Replacement (Magnum 500)
  • Page 106 – Taillight/Brakelight Lamp Replacement
  • Page 107 – Spark Plugs; Spark Plug Removal and Replacement; Using non-recommended spark plugs can result in serious engine; A hot exhaust system and engine can cause serious burns. Wear
  • Page 108 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 109 – Spark Arrestor; Failure to heed the following warnings while servicing the spark
  • Page 110 – Recoil Housing; crankcase
  • Page 111 – PVT System; When To Use Low Range vs. High Range; Low Range
  • Page 112 – PVT Drying; the PVT system. Use the following instructions to dry it out before
  • Page 113 – Battery; Battery Removal; initial use. Using a new battery that has not been fully charged can; Improperly connecting or disconnecting battery cables can
  • Page 114 – Battery Storage; fully charged; An overheated battery may explode, causing severe injury or
  • Page 115 – Battery Charging; Always verify battery condition before and 1-2 hours after the
  • Page 116 – Adjustments
  • Page 118 – Toe Alignment; Severe injury or death can result from improper toe alignment
  • Page 119 – Steering Assembly
  • Page 120 – Handlebars; Improper adjustment of the handlebars or incorrect torquing of
  • Page 121 – Carburetor
  • Page 122 – Throttle Cable Freeplay; freeplay is achieved at the
  • Page 123 – Side Panel Removal
  • Page 124 – Wheel Removal; Stop the engine, place the transmission in PARK and lock the; Operating your ATV with worn tires, improperly inflated tires,
  • Page 125 – Wheel Installation; Bolt Location; Front
  • Page 126 – Front Wheel Hub Tightening; component operations. All service must be performed by your; Tire Tread Depth; Always replace tires when tread; skidding, which could lead to loss of control and serious injury or
  • Page 127 – Air Filter Service; and remove the air box cover.
  • Page 128 – Operation of your vehicle without a breather filter can cause
  • Page 129 – Cleaning and Storage; Cleaning the ATV; damage plastic surfaces. Use caution when using these products
  • Page 130 – Storage Tips; Exterior; Starting the engine during the storage period will disturb the
  • Page 131 – Fluid Levels
  • Page 132 – Transporting an ATV; frame
  • Page 133 – POLARIS PRODUCTS
  • Page 134 – SPECIFICATIONS
  • Page 136 – Jetting Chart; Clutching Chart
  • Page 142 – *EBS models require no spring/helix adjustment
  • Page 143 – TROUBLESHOOTING; Drive Belt and Cover Problems; Possible Cause
  • Page 144 – solutions using the following charts.; Engine Doesn’t Turn Over
  • Page 145 – Engine Backfires
  • Page 146 – Engine Stops or Loses Power
  • Page 147 – WARRANTY; LIMITED WARRANTY; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 148 – WARRANTY COVERAGE AND EXCLUSIONS:; HOW TO OBTAIN WARRANTY SERVICE; Engine Oil
  • Page 149 – Exported Vehicles; How to Get Service; Notice
  • Page 150 – INDEX
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Summary

Page 3 - to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING

A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. The engine exhaust from this product contains chemicals known to cause cancer, birth def...

Page 4 - We’ve created a Web site just for you!; Technical tips

1 We’ve created a Web site just for you! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner

Page 6 - WELCOME; Polaris Recreational and Utility Vehicles; RANGER; Polaris Professional Series Workmobiles

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational and Utility Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Watercraft S Victory motorcy...

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