Polaris ATP 500 4x4 - User Manual

Polaris ATP 500 4x4

Polaris ATP 500 4x4 – User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – PRINTED IN THE USA; WARNING; Improper vehicle use can result in SEVERE INJURY or DEATH.
  • Page 3 – The engine exhaust from this
  • Page 4 – We’ve created a web site just for YOU!; Technical tips
  • Page 6 – WELCOME; Polaris Recreational and Utility Vehicles; RANGER; Polaris Professional Series Workmobiles
  • Page 8 – TABLE OF CONTENTS
  • Page 9 – VEHICLE IDENTIFICATION NUMBERS; serial number (2) are important for model identification when
  • Page 10 – SAFETY; Operator Safety; vehicle handles differently than other vehicles, such as
  • Page 11 – The following signal words and symbols appear throughout this; CAUTION
  • Page 12 – Take a training; Serious injury or death can result if you do not follow these
  • Page 14 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications
  • Page 15 – does not know how to operate the ATV properly in different
  • Page 17 – surfaces may seriously affect the handling and control of the
  • Page 18 – including dirt and gravel roads. In many states it’s illegal to
  • Page 19 – risk of a severe head injury or death in the event of an
  • Page 20 – operator judgment. Reaction time may be slower and operator
  • Page 22 – schedules described in the owner’s manual.
  • Page 23 – terrain. Always be alert to changing terrain conditions.
  • Page 24 – cause loss of traction or loss of control, which could result in an
  • Page 25 – abilities. Never operate the ATV on hills steeper than 25
  • Page 26 – sharp drop, or another vehicle or person could be on the other
  • Page 27 – described in the owner’s manual.
  • Page 28 – mastered the turning technique (on level ground) as described in
  • Page 29 – improperly dismounting while
  • Page 30 – trees when possible. If unavoidable, use extreme caution and
  • Page 33 – confident that the ice is thick enough and sound enough to
  • Page 35 – Safety Decals and Locations; Warning decals have been placed on the ATV for your protection.
  • Page 38 – NO STEP
  • Page 39 – Safe Riding Gear
  • Page 40 – FEATURES AND CONTROLS; Electrical Switches
  • Page 41 – Operating the ATV on streets or roads, especially in darkness,
  • Page 42 – Throttle Lever
  • Page 43 – Brake Lever
  • Page 44 – Parking Brake; Locking the Parking Brake; Important Safeguards; Operating the ATV while the parking brake is engaged could
  • Page 45 – Auxiliary Brake; reduce; Aggressively applying the rear brake when backing down a hill
  • Page 46 – Choke
  • Page 47 – Fuel Safety
  • Page 48 – Automatic Transmission Gear Selector; is located on the right side of the; Belt Life; better mobility and to prevent damage to the belt.; Shifting gears with the engine speed above idle or while the
  • Page 49 – Recoil Starter; Extending the starter rope too far will cause damage to the recoil
  • Page 50 – Engaging the Front Gearcase; Switching to AWD (or from TURF to 2x4) while the rear wheels
  • Page 51 – Instrument Cluster; speed from the right front wheel. The instrument cluster measures; To prevent damage, wash the ATV by hand or with a garden hose
  • Page 52 – Rider Information Center; Engine Hour Display Indicator
  • Page 53 – mode
  • Page 54 – Diagnostic Mode
  • Page 55 – OFF
  • Page 56 – OPERATION; Excessive heat build-up during the first three hours of operation
  • Page 57 – working condition before each use.; Item/Inspection Procedure; that axle nuts are secured by cotter pins.; If a proper inspection is not done before each use, severe
  • Page 58 – Starting the Engine; Starting a Cold Engine
  • Page 59 – Starting a Warm Engine
  • Page 60 – Hauling Cargo; and
  • Page 61 – Load Distribution; Maximum Towing Capacities
  • Page 62 – Dumping Cargo; Select a level site to dump the cargo box. Do not attempt to dump
  • Page 63 – Driving Safely; Driving Procedures; Sit upright with both feet on the footrests and both hands on the
  • Page 64 – Making Turns; either 2x4 or 4x4 mode. This means that the wheel on the outside of a; Turning at sharp angles or at excessive speeds can result in
  • Page 65 – Driving on Slippery Surfaces; quick, sharp turns which can cause skids.; Severe damage to drive train may occur if the AWD is engaged; Failure to exercise care when operating on slippery surfaces can
  • Page 66 – Driving Uphill; If all forward speed is lost:; terrain. Improper procedure could cause loss of control or
  • Page 67 – Sidehilling; while keeping your feet on the footrests.; control or vehicle overturn, resulting in severe injury or death.
  • Page 68 – Driving Downhill; slightly; Excessive speed can cause loss of control and lead to serious
  • Page 69 – Turning Around on a Hill; slowly; Improper hill climbing procedures could cause loss of control or
  • Page 70 – Driving Through Water
  • Page 71 – critical; Major engine damage can result if the vehicle is not thoroughly
  • Page 72 – Driving Over Obstacles; for hazards such as logs, rocks and low hanging branches.; Severe injury or death can result if your vehicle comes in contact
  • Page 73 – Driving in Reverse; lightly; Failure to use caution when operating in reverse can result in
  • Page 74 – Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
  • Page 75 – PVT System; When To Use Low Range vs. High Range; Low Range
  • Page 76 – PVT Drying; the PVT system. Use the following instructions to dry it out before
  • Page 77 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 78 – MAINTENANCE AND LUBRICATION; Accessories; Maintenance Chart Key
  • Page 79 – Periodic Maintenance Schedule; Hours of operation are based on a 10 mph average. If service is due at; Improperly performing the procedures marked with a
  • Page 83 – Lubrication Recommendations
  • Page 84 – Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 85 – Premium 4 Synthetic Oil; Mixing brands or using a non-recommended oil may cause serious
  • Page 86 – Oil and Filter Change - ATP 500 4x4; oil pump may lose its prime, which could result in engine damage.; Hot oil can cause serious burns to skin. Do not allow hot oil to
  • Page 89 – Oil and Filter Change - ATP 330 4x4; and filter change can be completed without interruption.
  • Page 91 – Transmission Oil Check; Gearcase Oil Fill Chart
  • Page 92 – Front Gearcase Oil Check
  • Page 93 – Rear Gearcase Oil Check
  • Page 94 – Engine Cooling System
  • Page 95 – Escaping steam can cause severe burns. Never remove the
  • Page 96 – Adjustments; Brakes
  • Page 97 – backup for the main brake system. Should the main system fail, the
  • Page 98 – Toe Alignment; Severe injury or death can result from improper toe alignment and
  • Page 99 – Steering Assembly
  • Page 100 – Handlebars; Improper adjustment of the handlebars or incorrect torquing of
  • Page 101 – Carburetor
  • Page 102 – Throttle Cable Freeplay; freeplay is achieved at the
  • Page 103 – Side Panel Removal
  • Page 104 – Wheel Removal; Stop the engine, place the transmission in park and lock the; Operating your ATV with worn tires, improperly inflated tires,
  • Page 105 – Wheel Installation; Bolt Size
  • Page 106 – Front Wheel Hub Tightening; component operations. All service must be performed by your; Tire Tread Depth; Always replace tires when tread; of skidding, which could lead to loss of control and serious injury
  • Page 107 – Filter Systems; Air Filter Service; Operation of your vehicle without a breather filter can cause
  • Page 108 – Lights; Headlight Lamp Replacement; Poor lighting while driving can result in severe injury or death.
  • Page 109 – High Beam Adjustment
  • Page 110 – Headlight Housing Replacement
  • Page 111 – Taillight/Brakelight Lamp Replacement; If the taillight/brakelight does not work, the lamp may need to be
  • Page 112 – Spark Plugs; Spark Plug Removal and Replacement; Using non-recommended spark plugs can result in serious engine; A hot exhaust system and engine can cause serious burns. Wear
  • Page 113 – Vehicle Immersion; Dry the spark plug and reinstall, or replace; If your vehicle becomes immersed, major engine damage can
  • Page 114 – Spark Arrestor
  • Page 115 – Recoil Housing; crankcase
  • Page 116 – Battery; Battery Removal; initial use. Using a new battery that has not been fully charged can; in an explosion and cause serious injury or death. When removing
  • Page 117 – Battery Storage; fully charged; An overheated battery may explode, causing severe injury or
  • Page 118 – Battery Charging; Always verify battery condition before and 1-2 hours after the
  • Page 119 – Cleaning and Storage; Cleaning the ATV; damage plastic surfaces. Use caution when using these products
  • Page 120 – Storage Tips; Starting the engine during the storage period will disturb the
  • Page 121 – Fog the Engine
  • Page 122 – Transporting the ATV
  • Page 124 – POLARIS PRODUCTS
  • Page 125 – TROUBLESHOOTING; Drive Belt and Cover Problems; Possible Cause
  • Page 126 – solutions using the following charts.; Engine Doesn’t Turn Over
  • Page 127 – Engine Backfires
  • Page 128 – Engine Stops or Loses Power
  • Page 129 – SPECIFICATIONS
  • Page 130 – Clutching and Jetting Charts
  • Page 133 – WARRANTY; LIMITED WARRANTY
  • Page 134 – LIMITATIONS OF WARRANTIES AND REMEDIES; HOW TO OBTAIN WARRANTY SERVICE; Lubricants
  • Page 135 – Exported Vehicles; How to Get Service
  • Page 136 – California Emission Control Warranty Statement; Your Warranty Rights and Obligations; Limited Warranty
  • Page 137 – Warranty Period
  • Page 138 – What is Not Covered Under This Warranty; Maintenance Schedule
  • Page 139 – Repair and Replacement of Emission-Related Parts; How to File a Warranty Claim/Where to Get Warranty Service
  • Page 140 – INDEX
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Summary

Page 2 - PRINTED IN THE USA; WARNING; Improper vehicle use can result in SEVERE INJURY or DEATH.

Part No. 9917747 Rev 03 PRINTED IN THE USA WARNING Improper vehicle use can result in SEVERE INJURY or DEATH. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL ...

Page 3 - The engine exhaust from this

WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should beattached to the owner ’s manual on the next page. If you cannotlocate this card, or if it has been removed, ple...

Page 4 - We’ve created a web site just for YOU!; Technical tips

1 We’ve created a web site just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner

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