Polaris 9922233 - Manual

Polaris 9922233

Polaris 9922233 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – WARNING; The engine exhaust from this product contains
  • Page 5 – WELCOME; RANGER
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – INTRODUCTION; CAUTION; NOTICE
  • Page 10 – Vehicle Identification Numbers; spaces provided. Remove the spare key and store it in a safe place. An
  • Page 11 – SAFETY; Safety Training; encourages you and any family members who will be riding the ATV to; in the ATV; for a fee. Call ATV Enrollment Express at; FOR MORE INFORMATION ABOUT ATV SAFETY in the United
  • Page 12 – Safe Riding Gear; Helmet
  • Page 13 – Eye Protection; Do not depend on eyeglasses or sunglasses for eye protection. When-; Gloves; Always wear long sleeves and long pants to protect arms and legs.; Equipment Modifications
  • Page 14 – Operating Without Instruction
  • Page 15 – Safety Warnings; Handling Gasoline; Exposure to Exhaust
  • Page 16 – Protective Apparel
  • Page 17 – Operating on Pavement
  • Page 18 – Physical Control of the Vehicle
  • Page 19 – Descending Hills Improperly
  • Page 20 – Stalling While Climbing a Hill
  • Page 21 – Operating on Steep Hills
  • Page 22 – Improper Tire Maintenance; Operating Over Obstacles
  • Page 23 – Improper Cargo Loading
  • Page 24 – Operating Through Deep Water
  • Page 25 – Operating a Damaged Vehicle; Hot Exhaust Systems
  • Page 26 – Safety Labels and Locations; tact your Polaris dealer to purchase a replacement. Replacement; General Warning
  • Page 27 – Tire Pressure/Load Warning
  • Page 28 – Container/No Passenger Warning
  • Page 29 – Age 16 Warning; Hitch Capacity Label
  • Page 30 – FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch; See page 34 for AWD information.
  • Page 31 – Engine Stop Switch
  • Page 32 – Throttle Lever
  • Page 33 – Brake Systems; middle axle rear brake only.
  • Page 34 – Service Brake Lever; reduce
  • Page 35 – Master Cylinder/Brake Fluid; If the fluid level is low add DOT 4 brake fluid only. Do not overfill.
  • Page 36 – Parking Brake; Locking the Parking Brake
  • Page 37 – Automatic Transmission Gear Selector; Belt Life; Fuel Tank Cap; Do not use
  • Page 38 – AWD Mode
  • Page 39 – All Wheel Drive System; Engaging AWD; The 4X4 switch may be turned on or off while the vehicle is moving.
  • Page 40 – when the vehicle descends a hill or incline. Always move the 4X4; Engaging Active Descent Control; The ADC system will automatically engage when; Disengaging Active Descent Control; The ADC system will automatically disengage if
  • Page 41 – Instrument Cluster; 6 for additional information.
  • Page 42 – Rider Information Center
  • Page 43 – Standard Modes; Use the MODE button to toggle through the mode options. The reverse; Odometer Mode; The odometer records the miles traveled by the vehicle.; Trip Meter Mode; This mode logs the total hours the engine has been in operation.; Tachometer Mode; from day to day may be normal because of changes in humidity, temper-
  • Page 44 – Diagnostic Mode; To exit the diagnostic mode, turn the key switch off and on. Any move-
  • Page 45 – View this screen to check battery voltage level.; Tachometer Screen; View the tachometer to check engine speed.; X4 Diagnostic Screen; see your dealer for all major repairs.; Gear Circuit Diagnostic Screen; only. Please see your dealer for all major repairs.; Programmable service interval; When the hours of engine operation equal the programmed service
  • Page 46 – hold; Miles/Kilometers toggle
  • Page 47 – Downloading Codes; ing procedure to download blink codes (failure codes) from the EFI
  • Page 50 – OPERATION
  • Page 51 – Engine and Drivetrain Break-in
  • Page 52 – Item
  • Page 53 – Safe Operation Practices
  • Page 54 – Know Your Riding Area/Tread Lightly; terrain, avoid littering, and always stay on the designated trails.; Trail Etiquette; Always practice good etiquette when riding. Allow a safe distance
  • Page 55 – Starting the Engine; Cold Weather Operation
  • Page 56 – Driving Procedures; brakes on level surfaces.
  • Page 57 – Turning the Vehicle
  • Page 58 – Driving on Slippery Surfaces; Never apply the brakes during a skid. Correct a skid by turning the
  • Page 59 – Driving Uphill; ascending or descending a hill. See page 36.
  • Page 60 – unavoidable
  • Page 61 – Driving Downhill
  • Page 63 – Driving Through Water; If it’s unavoidable to enter water deeper than the footrest level:
  • Page 64 – Driving Over Obstacles; ards such as logs, rocks and low hanging branches.
  • Page 65 – Driving in Reverse; lightly
  • Page 66 – Hauling Cargo; Maximum Towing Capacities
  • Page 68 – Dumping Cargo; Select a level site to dump the cargo.
  • Page 69 – Parking on an Incline
  • Page 70 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; Do not modify the engine, intake or exhaust components, as doing so; Crankcase Emission Control System; are forced back to the combustion chamber by the intake system. All; Exhaust Emission Control System; ponents are set at the factory for optimal performance and are not; Electromagnetic Interference
  • Page 71 – MAINTENANCE; Periodic Maintenance Chart; serviced more frequently.; Severe Use Definition; cause or see your dealer.
  • Page 72 – Maintenance Chart Key; not void the emissions warranty but may affect emissions.)
  • Page 75 – Lubrication Recommendations
  • Page 76 – Engine Oil; Oil Recommendations; PLUS; Oil Level
  • Page 77 – Oil and Filter Change
  • Page 78 – Check to make sure the o-ring is in good condition.
  • Page 79 – Transmission Oil; Oil Check
  • Page 80 – Fluid Check; Demand Drive Capacities
  • Page 81 – Fluid Change
  • Page 82 – Rear Gearcase Oil; Oil Change; Do not overfill
  • Page 83 – Middle Gearcase Oil
  • Page 86 – Cooling System; Recovery Bottle Coolant
  • Page 87 – Radiator Coolant
  • Page 88 – Brakes
  • Page 89 – Toe Alignment
  • Page 90 – Steering Assembly
  • Page 91 – Tires; Tire Tread Depth; Always replace tires; Front Wheel Hub Tightening
  • Page 92 – Wheel Installation; and rotation arrows on the tire pointing toward forward rotation.; Wheel Nut Torque Specifications; ened for maintenance service.; Nut Type; Cast Aluminum
  • Page 93 – Air Filter
  • Page 94 – Fuse Replacement; Fuse
  • Page 95 – Lights; lights are adjusted properly for best visibility.; Upper Headlight Lamp Replacement; Unplug the headlamp from the wiring harness. Be sure to pull on the
  • Page 96 – High Beam Adjustment; and make a mark on the wall at the same height.
  • Page 97 – Low Beam Adjustment; The low beam can be adjusted
  • Page 98 – Headlight Housing Replacement
  • Page 99 – Lower Headlamp Replacement
  • Page 100 – Spark Plugs; Spark Plug Recommendations; Spark Plug Inspection; spark plug counter-clockwise to remove it.; Plug Condition
  • Page 101 – Normal Spark Plug; end. There may be a carbon layer over the entire nose. Generally, the
  • Page 102 – Vehicle Immersion; filter with a new filter.
  • Page 103 – Spark Arrestor
  • Page 104 – PVT System
  • Page 105 – force exerted on the movable drive sheave by the flyweights also
  • Page 106 – When To Use Low Range and High Range; stall the drain plug.; Condition
  • Page 107 – Battery; cleaning solution or tap water into a conventional battery.
  • Page 108 – Battery Removal; tional battery sideways, which could spill electrolyte.
  • Page 109 – Battery Installation; teries do not have a vent tube). The vent tube must be free of
  • Page 110 – Battery Storage
  • Page 111 – fully charged
  • Page 112 – State of
  • Page 113 – Cleaning and Storage; Washing the Vehicle; but it can also extend the life of various components.; and the lower parts last.; Washing Tips
  • Page 114 – safety; Polishing the Vehicle; Polishing Tips
  • Page 115 – Removing Corrosion
  • Page 116 – Storage Tips; Clean the Exterior; Follow the instructions on the container for the recommended; Oil and Filter
  • Page 117 – Fluid Levels
  • Page 118 – Inspect and Lubricate; in the Periodic Maintenance Chart beginning on page 67.; Battery Maintenance; may promote corrosion and oxidation.; Accessories
  • Page 119 – Transporting the Vehicle
  • Page 120 – ADJUSTMENTS; Camber and Caster
  • Page 121 – Throttle Body/Idle RPM
  • Page 122 – TROUBLESHOOTING; Possible Cause
  • Page 123 – Engine Doesn't Turn Over
  • Page 124 – Engine Pings or Knocks
  • Page 125 – Engine Stops or Loses Power
  • Page 126 – SPECIFICATIONS
  • Page 127 – Clutching
  • Page 128 – POLARIS PRODUCTS; Description
  • Page 129 – DECLARATION OF CONFORMITY
  • Page 130 – WARRANTY; LIMITED WARRANTY
  • Page 131 – WARRANTY COVERAGE AND EXCLUSIONS:
  • Page 132 – LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 133 – HOW TO OBTAIN WARRANTY SERVICE; SPARK ARRESTOR
  • Page 134 – Exported Vehicles; How to Get Service
  • Page 135 – Notice
  • Page 138 – MAINTENANCE LOG
  • Page 141 – INDEX
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Owner's Manual

Read this manual carefully. It contains important safety information.

This is an adult vehicle only.

Operation is prohibited for those under 16 years of age.

Pantone 426 C

for Maintenance and Safety

Sportsman

Big Boss 6X6

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Summary

Page 2 - WARNING; The engine exhaust from this product contains

WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Page 5 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• RANGER ® utility vehicles • Victory Motorcycles ® We believe Polaris se...

Page 7 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Features and Controls . . . . . . . . . . . . . . . . . . . 26Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Emis...

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