Polaris 9922172 - Manual

Polaris 9922172

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Table of Contents:

  • Page 3 – WELCOME; RANGER
  • Page 5 – TABLE OF CONTENTS
  • Page 7 – KNOW YOUR VEHICLE; Vehicle Identification Numbers; VIN
  • Page 8 – SAFETY; Rider Safety; Become familiar with their meanings before reading the; WARNING; CAUTION; NOTE
  • Page 9 – Safety Training
  • Page 16 – For more information about Quadricycle safety,
  • Page 17 – Safety Decals and Locations; General Alert
  • Page 18 – Tire Pressure/Load Alert; MAXIMUM WEIGHT CAPACITY; Reverse Override Alert
  • Page 19 – Rack Warning, Front and Rear
  • Page 20 – Safe Riding Gear; Helmet
  • Page 21 – Eye Protection; Do not depend on eyeglasses or sunglasses for eye protection. When-; Gloves; Always wear long sleeves and long pants to protect arms and legs.
  • Page 22 – FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch; Press the switch to toggle through the speedometer display modes
  • Page 23 – Main Key Switch; LIGHTS ON; Engine Stop Switch; Engine
  • Page 24 – Hazard Warning Switch
  • Page 25 – Differential Switch; This feature
  • Page 26 – Throttle Lever; Electronic Throttle Control
  • Page 27 – Foot Brake
  • Page 28 – Parking Brake; Locking the Parking Brake; Push the parking brake lock forward to
  • Page 29 – If the battery is too weak to start the; Recoil
  • Page 30 – Steering Lock; Fuel Tank
  • Page 31 – Automatic Transmission Gear Selector; Gear
  • Page 32 – Always move the 4X4 switch to
  • Page 33 – Engaging Active Descent Control; all four; Disengaging Active Descent Control; at least one
  • Page 34 – Instrument Cluster; for additional information.
  • Page 35 – Rider Information Center
  • Page 36 – Standard Modes; Odometer Mode; Hour Meter Mode; Clock Mode
  • Page 37 – Diagnostic Mode; hold
  • Page 39 – or OFF appears in the Rider Information Center, depending on your; When the desired setting is displayed, wait until the wrench icon
  • Page 41 – Downloading Codes; Example; Code Definitions
  • Page 43 – OPERATION; Fuel Safety
  • Page 44 – proper break-in. Careful treatment of a new engine and drive compo-; Engine and Drivetrain Break-in; vehicle operation and handling.
  • Page 45 – Item
  • Page 46 – Starting the Engine
  • Page 47 – Cold Weather Operation; the oil tank, which can lead to engine damage. Any condensation must; PVT Operation; When To Use Low Range and High Range; Condition
  • Page 48 – Driving Procedures; Drive slowly. Practice maneuvering and using the throttle and
  • Page 49 – Turning the Vehicle
  • Page 50 – Driving with a Passenger
  • Page 52 – Driving Uphill; Maximum
  • Page 53 – If all forward speed is lost:
  • Page 54 – to dismount and walk across the hillside.
  • Page 55 – Driving Downhill; slightly
  • Page 56 – pointed straight uphill.
  • Page 57 – slowly
  • Page 58 – Driving Through Water; it's unavoidable, travel slowly, balance your weight carefully and
  • Page 59 – the vehicle serviced by your dealer promptly.
  • Page 60 – Driving on Slippery Surfaces
  • Page 61 – Driving Over Obstacles
  • Page 62 – Parking on an Incline
  • Page 63 – Driving in Reverse; backing. Be aware that a passenger can obstruct your view.
  • Page 64 – Hauling Cargo
  • Page 65 – Towing Loads; Towing is approved OFF-ROAD ONLY. Operating a Quadricycle/trailer; Maximum Towing Capacities
  • Page 66 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; Do not modify the engine, intake or exhaust components, as doing so; Spark Arrestor; installed and functional when the vehicle is operated.; Exhaust Emission Control System; ponents are set at the factory for optimal performance and are not; Electromagnetic Interference
  • Page 67 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition; cause or see your dealer.
  • Page 68 – Maintenance Chart Key; Perform these operations more often for vehicles subjected to
  • Page 71 – Lubrication Guide; Periodic Maintenance Chart beginning on page 65. Items not
  • Page 72 – Engine Oil; Oil Recommendations; PLUS; Oil Specifications; Lubricant
  • Page 73 – Oil Level; Position the vehicle on a level; Dipstick
  • Page 74 – Oil and Filter Change; Drain
  • Page 75 – Alignment Mark
  • Page 76 – Prime the oil pump using the procedure; Maintain the oil level; Safe
  • Page 77 – Oil Pump Priming; Clamp
  • Page 78 – Transmission Oil; Transmission Oil Recommendations
  • Page 79 – Transmission Oil Change
  • Page 80 – Fluid Recommendations; Drain Plug
  • Page 81 – Fluid Change
  • Page 82 – Fluid Level; ADC Fluid
  • Page 83 – change, allow the vehicle to sit for at least 30 minutes.; fluid and trapped air to flow from the fitting. Close the valve when; minimum and maximum marks. Make sure the reservoir is free of
  • Page 84 – Cooling System; Recovery Bottle Coolant
  • Page 85 – Radiator Coolant; Remove the radiator pressure
  • Page 86 – Brake Fluid
  • Page 87 – Hand Brake
  • Page 88 – Remove the cap and add the; Maintain the fluid level
  • Page 89 – Brakes; Brake Inspections
  • Page 90 – Toe Alignment; String
  • Page 91 – Handlebar Adjustment; The handlebars can be adjusted for rider preference.; bolts. A gap of up to 3 mm will
  • Page 92 – Steering Assembly; service before operating the vehicle.; Rear Spring; The rear shock absorber spring is; Adjuster
  • Page 93 – Side Panel Removal; Screws
  • Page 94 – Throttle Cable Freeplay; Boot
  • Page 95 – Tires; Tire Tread Depth; Always replace tires; Front Wheel Hub Tightening
  • Page 96 – Wheel Nut Torque Specifications; ened for maintenance service.; Nut Type; Lug Nut; Cast Aluminum
  • Page 97 – Wheel Removal/Installation
  • Page 98 – Air Filter; Reverse the steps to reinstall all components.; Main Filter
  • Page 99 – Remove the hose clamps from; Breather Filter
  • Page 100 – Lights; High Beam Adjustment; Screw
  • Page 101 – Headlight/Position Light Lamp Replacement
  • Page 102 – Taillight
  • Page 103 – Fuse Replacement; If the engine stops or will not start, or; fuse panel. Install a new fuse with; Fuse Panel
  • Page 104 – Spark Plugs; Spark Plug Recommendations; plug for correct color.; Normal Spark Plug; proper type and heat range for the engine and the service.; Wet Fouled Spark Plug; end. There may be a carbon layer over the entire nose. Generally, the; Plug Condition; New Spark Plug
  • Page 105 – Spark Plug Removal
  • Page 106 – Vehicle Immersion; Move the vehicle out of the
  • Page 110 – PVT System
  • Page 111 – PVT Drying; stall the drain plug.; Allow the engine RPM to settle to idle speed, then shift the trans-
  • Page 112 – Recoil Housing
  • Page 113 – Battery; cleaning solution or tap water into a conventional battery.; External
  • Page 114 – Battery Removal; tional battery sideways, which could spill electrolyte.
  • Page 115 – Battery Installation
  • Page 116 – Battery Storage; Check the battery fluid level often.; Lower
  • Page 117 – fully charged
  • Page 118 – charged battery will register 12.8 V or higher.; State of
  • Page 119 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 120 – Polishing the Vehicle; instructions on the container.; Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
  • Page 121 – Removing Corrosion
  • Page 122 – Storage Tips; Clean the Exterior; Follow the instructions on the container for the recommended; disperse through the entire fuel delivery system.; Oil and Filter
  • Page 123 – Fluid Levels; Turn the engine over several times (using the recoil starter, if
  • Page 124 – Inspect and Lubricate; in the Periodic Maintenance Chart beginning on page 65.; See pages 114-115 for storage and charging procedures.; Accessories
  • Page 125 – Transporting the Vehicle; Remove the key to prevent loss during; Towing a Disabled Vehicle
  • Page 126 – SPECIFICATIONS; Sportsman 500 Touring Quadricycle
  • Page 128 – POLARIS PRODUCTS; Part; Engine Lubricant; Additives / Miscellaneous
  • Page 129 – TROUBLESHOOTING; Possible Cause
  • Page 130 – Engine Does Not Rotate
  • Page 131 – Engine Pings or Knocks
  • Page 132 – Engine Stops or Loses Power
  • Page 133 – WARRANTY; LIMITED WARRANTY; REGISTRATION
  • Page 134 – WARRANTY COVERAGE AND EXCLUSIONS:
  • Page 135 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 136 – MAINTENANCE LOG
  • Page 138 – INDEX; Numerics; Fluid
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Read this manual carefully.

It contains important safety information.

This is an adult vehicle only.

Operation is prohibited for those under 16 years of age.

Owner's Manual

for Maintenance and Safety

2009

Sportsman 500 Touring

Quadricycle

Pantone 280cvc

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Summary

Page 3 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• Quadricycles• RANGER utility vehicles • Victory motorcyclesAlways follo...

Page 5 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Features and Controls . . . . . . . . . . . . . . . . . . . 20Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Emission ...

Page 7 - KNOW YOUR VEHICLE; Vehicle Identification Numbers; VIN

5 KNOW YOUR VEHICLE As the operator of the vehicle, you are responsible for your personal safety, the safety of others (including your passenger), and the protec- tion of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your vehicle, ...

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