Polaris 9921848 - Manual

Polaris 9921848

Polaris 9921848 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – WELCOME; RANGER
  • Page 4 – TABLE OF CONTENTS
  • Page 6 – KNOW YOUR VEHICLE; Vehicle Identification Numbers; VIN
  • Page 7 – SAFETY; Rider Safety; Become familiar with their meanings before reading the; WARNING; CAUTION; NOTE
  • Page 8 – Safety Training
  • Page 15 – For more information about Quadricycle safety,
  • Page 16 – Safety Decals and Locations; General Alert
  • Page 17 – Tire Pressure/Load Alert; MAXIMUM WEIGHT CAPACITY; Reverse Override Alert
  • Page 18 – Box Warning; Clutch Cover Alert; Front Rack Warning
  • Page 19 – Safe Riding Gear; Helmet
  • Page 20 – Eye Protection; Do not depend on eyeglasses or sunglasses for eye protection. When-; Gloves; Always wear long sleeves and long pants to protect arms and legs.
  • Page 21 – FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch; Press the switch to toggle through the speedometer display modes
  • Page 22 – Main Key Switch; LIGHTS ON; Engine Stop Switch; Engine
  • Page 23 – Hazard Warning Switch
  • Page 24 – Differential Switch; This feature
  • Page 25 – Throttle Lever; Electronic Throttle Control
  • Page 26 – Foot Brake
  • Page 27 – Parking Brake; Locking the Parking Brake; Push the parking brake lock forward to
  • Page 28 – If the battery is too weak to start the; Recoil
  • Page 29 – Steering Lock; Fuel Tank
  • Page 30 – Automatic Transmission Gear Selector; The transmission gear selector; Gear
  • Page 31 – Always move the 4X4 switch to
  • Page 32 – Engaging Active Descent Control; all four; Disengaging Active Descent Control; at least one
  • Page 33 – Passenger Seat; mode with a passenger.; Seat Conversion
  • Page 35 – Instrument Cluster; for additional information.
  • Page 36 – Rider Information Center
  • Page 37 – Standard Modes; Odometer Mode; Hour Meter Mode; Clock Mode
  • Page 38 – Diagnostic Mode; hold
  • Page 40 – or OFF appears in the Rider Information Center, depending on your; When the desired setting is displayed, wait until the wrench icon
  • Page 42 – Downloading Codes; Example; Code Definitions
  • Page 44 – OPERATION; Fuel Safety
  • Page 45 – proper break-in. Careful treatment of a new engine and drive compo-; Engine and Drivetrain Break-in; vehicle operation and handling.
  • Page 46 – Item
  • Page 47 – Starting the Engine
  • Page 48 – Cold Weather Operation; the oil tank, which can lead to engine damage. Any condensation must; PVT Operation; When To Use Low Range and High Range; Condition
  • Page 49 – Driving Procedures; Drive slowly. Practice maneuvering and using the throttle and
  • Page 50 – Turning the Vehicle
  • Page 51 – Driving with a Passenger
  • Page 53 – Driving Uphill; Maximum
  • Page 54 – If all forward speed is lost:
  • Page 55 – to dismount and walk across the hillside.
  • Page 56 – Driving Downhill; slightly
  • Page 57 – pointed straight uphill.
  • Page 58 – slowly
  • Page 59 – Driving Through Water; it's unavoidable, travel slowly, balance your weight carefully and
  • Page 60 – the vehicle serviced by your dealer promptly.
  • Page 61 – Driving on Slippery Surfaces
  • Page 62 – Driving Over Obstacles
  • Page 63 – Parking on an Incline
  • Page 64 – Driving in Reverse; backing. Be aware that a passenger can obstruct your view.
  • Page 65 – Hauling Cargo
  • Page 67 – Towing Loads; Towing is approved OFF-ROAD ONLY. Operating a Quadricycle/trailer; Maximum Towing Capacities
  • Page 68 – Dumping Cargo; Position the vehicle on a level surface. Do not attempt to dump or; Pull the cargo box release lever
  • Page 69 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; Do not modify the engine, intake or exhaust components, as doing so; Spark Arrestor; installed and functional when the vehicle is operated.; Exhaust Emission Control System; ponents are set at the factory for optimal performance and are not; Electromagnetic Interference
  • Page 70 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition; cause or see your dealer.
  • Page 71 – Maintenance Chart Key; Perform these operations more often for vehicles subjected to
  • Page 74 – Lubrication Guide; Periodic Maintenance Chart beginning on page 69. Items not
  • Page 75 – Engine Oil; Oil Recommendations; PLUS; Oil Specifications; Lubricant
  • Page 76 – Oil Level; Position the vehicle on a level; Dipstick
  • Page 77 – Oil and Filter Change; Drain
  • Page 78 – Alignment Mark
  • Page 79 – Prime the oil pump using the procedure; Maintain the oil level; Safe
  • Page 80 – Oil Pump Priming; Clamp
  • Page 81 – Transmission Oil; Transmission Oil Recommendations
  • Page 82 – Transmission Oil Change
  • Page 83 – Fluid Recommendations; Drain Plug
  • Page 84 – Fluid Change
  • Page 85 – Fluid Level; ADC Fluid
  • Page 86 – change, allow the vehicle to sit for at least 30 minutes.; fluid and trapped air to flow from the fitting. Close the valve when; minimum and maximum marks. Make sure the reservoir is free of
  • Page 87 – Cooling System; Recovery Bottle Coolant
  • Page 88 – Radiator Coolant; Remove the radiator pressure
  • Page 89 – Brake Fluid
  • Page 90 – Hand Brake
  • Page 91 – Remove the cap and add the; Maintain the fluid level
  • Page 92 – Brakes; Brake Inspections
  • Page 93 – Toe Alignment; String
  • Page 94 – Steering Assembly; Rear Spring; Adjuster
  • Page 95 – Side Panel Removal; Screws
  • Page 96 – Throttle Cable Freeplay; Boot
  • Page 97 – Tires; Tire Tread Depth; Always replace tires; Front Wheel Hub Tightening; ened for maintenance service.; Nut Type; Lug Nut
  • Page 98 – Wheel Removal/Installation
  • Page 99 – Air Filter; Reverse the steps to reinstall all components.; Main Filter
  • Page 100 – Remove the hose clamps from; Breather Filter
  • Page 101 – Lights; High Beam Adjustment; Screw
  • Page 102 – Headlight/Position Light Lamp Replacement
  • Page 103 – Taillight
  • Page 104 – Taillight/Brakelight Lamp Replacement; Fuse Replacement
  • Page 105 – Spark Plugs; Spark Plug Recommendations; plug for correct color.; Normal Spark Plug; proper type and heat range for the engine and the service.; Wet Fouled Spark Plug; end. There may be a carbon layer over the entire nose. Generally, the; Plug Condition; New Spark Plug
  • Page 106 – Spark Plug Removal
  • Page 107 – Vehicle Immersion; Move the vehicle out of the
  • Page 111 – PVT System
  • Page 112 – PVT Drying; stall the drain plug.; Allow the engine RPM to settle to idle speed, then shift the trans-
  • Page 113 – Recoil Housing
  • Page 114 – Battery; cleaning solution or tap water into a conventional battery.; External
  • Page 115 – Battery Removal; tional battery sideways, which could spill electrolyte.
  • Page 116 – Battery Installation
  • Page 117 – Battery Storage; Check the battery fluid level often.; Lower
  • Page 118 – fully charged
  • Page 119 – charged battery will register 12.8 V or higher.; State of
  • Page 120 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 121 – Polishing the Vehicle; instructions on the container.; Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
  • Page 122 – Removing Corrosion
  • Page 123 – Storage Tips; Clean the Exterior; Follow the instructions on the container for the recommended; disperse through the entire fuel delivery system.; Oil and Filter
  • Page 124 – Fluid Levels; Turn the engine over several times (using the recoil starter, if
  • Page 125 – Inspect and Lubricate; in the Periodic Maintenance Chart beginning on page 69.; See pages 116-117 for storage and charging procedures.; Accessories
  • Page 126 – Transporting the Vehicle; Remove the key to prevent loss during; Towing a Disabled Vehicle
  • Page 127 – SPECIFICATIONS; Sportsman 500 X2 Quadricycle
  • Page 129 – POLARIS PRODUCTS; Part; Engine Lubricant; Additives / Miscellaneous
  • Page 130 – TROUBLESHOOTING; Possible Cause
  • Page 131 – Engine Does Not Rotate
  • Page 132 – Engine Pings or Knocks
  • Page 133 – Engine Stops or Loses Power
  • Page 134 – WARRANTY; LIMITED WARRANTY; REGISTRATION
  • Page 135 – WARRANTY COVERAGE AND EXCLUSIONS:
  • Page 136 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 137 – MAINTENANCE LOG
  • Page 139 – INDEX; Numeric; Fluid
  • Page 141 – Safety Decals
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Summary

Page 2 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• Quadricycles• RANGER utility vehicles • Victory motorcyclesAlways follo...

Page 4 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Features and Controls . . . . . . . . . . . . . . . . . . . 20Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Emission ...

Page 6 - KNOW YOUR VEHICLE; Vehicle Identification Numbers; VIN

5 KNOW YOUR VEHICLE As the operator of the vehicle, you are responsible for your personal safety, the safety of others (including your passenger), and the protec- tion of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your vehicle, ...

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