Polaris 9921845 - Manual

Polaris 9921845

Polaris 9921845 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – WARNING; The engine exhaust from this product contains
  • Page 4 – WELCOME; RANGER
  • Page 6 – TABLE OF CONTENTS
  • Page 7 – INTRODUCTION
  • Page 9 – Vehicle Identification Numbers
  • Page 10 – SAFETY; Safety Training; available to you and your eligible family members. This; . You were also provided with; FOR MORE INFORMATION ABOUT ATV SAFETY, call the
  • Page 11 – Safe Riding Gear; Helmet
  • Page 12 – Eye Protection; Equipment Modifications
  • Page 13 – Safety Warnings; Operating Without Instruction
  • Page 14 – Handling Gasoline; Exposure to Exhaust
  • Page 15 – Protective Apparel
  • Page 17 – Physical Control of the ATV
  • Page 18 – Improper Hill Climbing; Descending Hills Improperly; Crossing Hillsides
  • Page 19 – Stalling While Climbing a Hill; Operating on Steep Hills
  • Page 20 – Operating on Slippery Terrain
  • Page 21 – Improper Tire Maintenance
  • Page 22 – Operating Through Deep Water; Improper Cargo Loading
  • Page 23 – Operating on Frozen Bodies of
  • Page 24 – Operating a Damaged ATV
  • Page 25 – Safety Labels and Locations; safety
  • Page 26 – General Warning/Discretionary Warning
  • Page 27 – Passenger Safety Warning
  • Page 28 – Tire Pressure/Load Warning
  • Page 29 – Clutch Cover Warning
  • Page 30 – Reverse Override Warning/AWD Caution; Box Warning
  • Page 31 – FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch; Use the main key switch to start the engine. See page 55.; OFF
  • Page 32 – Differential Switch; Operate the vehicle with the switch in; Unlocked Differential:; When the differential is unlocked, the; Worklight Switch
  • Page 33 – Throttle Lever
  • Page 34 – Brake Lever
  • Page 35 – Master Cylinder/Brake Fluid; Position the ATV on a level
  • Page 36 – Parking Brake; Locking the Parking Brake
  • Page 37 – reduce; Brake Fluid Level
  • Page 38 – Automatic Transmission Gear Selector; Belt Life
  • Page 39 – Fuel Tank Cap; Do not
  • Page 40 – All Wheel Drive System; When the switch is on 2X4, the ATV is in two-wheel drive at all times.
  • Page 42 – Engaging Active Descent Control; The ADC system will automatically engage when; Disengaging Active Descent Control; The ADC system will automatically disengage if
  • Page 43 – Passenger Seat; Seat Conversion; Make sure the cargo box dump lever is securely latched.
  • Page 44 – Lower the operator
  • Page 45 – Instrument Cluster
  • Page 46 – Rider Information Center; - This warning usually indicates
  • Page 47 – Standard Modes; The odometer records the miles traveled by the ATV.; Trip Meter Mode; This mode logs the total hours the engine has been in operation.; Tachometer Mode
  • Page 48 – Diagnostic Mode; hold
  • Page 49 – View this screen to check battery voltage level.; Tachometer Screen; View the tachometer to check engine speed.; X4 Diagnostic Screen; The service interval is programmed at 50 hours at the factory.
  • Page 50 – Miles/Kilometers toggle
  • Page 51 – Downloading Codes; Example; Code Definitions
  • Page 53 – OPERATION
  • Page 54 – Engine and Drivetrain Break-in
  • Page 55 – Item
  • Page 56 – Safe Operation Practices
  • Page 57 – Know Your Riding Area/Tread Lightly
  • Page 58 – Starting the Engine; Sit on the vehicle and move the engine stop switch to RUN.; Turn the ignition key past the ON position to engage the starter.; If the engine does not start, return the key to the OFF position and; Cold Weather Operation
  • Page 59 – Driving Procedures; Sit upright with both feet on the footrests and both hands on the
  • Page 60 – Turning the Vehicle; Never turn quickly when
  • Page 61 – Driving with a Passenger; experience with this vehicle.
  • Page 62 – Do not cross a hillside with a passenger on board. See page 62.
  • Page 63 – Driving on Slippery Surfaces; Do not operate on excessively rough, slippery or loose terrain.
  • Page 64 – Driving Uphill
  • Page 65 – If crossing a sidehill is
  • Page 66 – Driving Downhill; slightly
  • Page 68 – slowly
  • Page 69 – Driving Through Water; Determine water depths
  • Page 70 – Driving Over Obstacles
  • Page 71 – Driving in Reverse; Follow these precautions when operating in reverse:
  • Page 72 – Parking on an Incline; Always block the rear wheels on the downhill side.
  • Page 73 – Hauling Cargo
  • Page 74 – Always load the cargo
  • Page 75 – Towing Loads; not exceed the rear rack capacity.; Maximum Towing Capacities
  • Page 76 – Dumping Cargo
  • Page 77 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; The emissions label is located on the battery box.; Electromagnetic Interference; This spark ignition system complies with Canadian ICES-002.
  • Page 78 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition
  • Page 79 – Maintenance Chart Key
  • Page 82 – Lubrication Guide
  • Page 83 – Engine Oil; Oil Recommendations; Polaris recommends the use of Polaris PS-4
  • Page 84 – Position the vehicle on a level
  • Page 87 – Prime the oil pump using the procedure on page 85.
  • Page 88 – Oil Pump Priming; Clamp or pinch off the vent line
  • Page 89 – Position the vehicle on a level surface.
  • Page 91 – Transmission Oil; Transmission Oil Level
  • Page 92 – Transmission Oil Change; Place a drain pan under the; Demand Drive Capacities
  • Page 93 – Fluid Level
  • Page 95 – Cooling System; Recovery Bottle Coolant; Maintain the coolant level
  • Page 96 – Radiator Coolant; Open the front box cover and
  • Page 97 – Brakes; Hand Brake; Always keep brake fluid at an adequate
  • Page 98 – Toe Alignment; Position the vehicle on a
  • Page 99 – Steering Assembly; Grasp the rear of the side panel near the rear cab. With a firm; Footwell Removal; Remove the six screws on
  • Page 100 – Tires; Tire Tread Depth
  • Page 101 – Wheel Installation; Place the wheel on the hub with the valve stem toward the outside; Wheel Nut Torque Specifications; Nut Type; Cast Aluminum
  • Page 102 – Air Filter; and remove the air box cover.
  • Page 103 – Remove the left side
  • Page 104 – Fuse Replacement
  • Page 105 – Lights; Headlight Lamp Replacement; Remove the two screws on the lower front corners of the headlight; Unplug the headlamp from the wiring harness. Be sure to pull on the
  • Page 106 – High Beam Adjustment
  • Page 107 – Headlight Housing Replacement
  • Page 108 – Lower Headlamp Replacement
  • Page 109 – Spark Plugs; Spark Plug Recommendations; Rotate the spark plug cap 1/4 turn and pull it off the spark plug.; Plug Condition
  • Page 110 – Spark Plug Inspection; Normal Spark Plug
  • Page 111 – Vehicle Immersion
  • Page 112 – Spark Arrestor; Place the transmission in
  • Page 113 – PVT System
  • Page 115 – When To Use Low Range and High Range; Condition
  • Page 116 – Battery
  • Page 117 – Battery Removal; battery sideways, which could spill electrolyte.
  • Page 118 – Battery Installation; Ensure that the battery is fully charged.
  • Page 119 – Battery Storage; for the part numbers
  • Page 120 – fully charged
  • Page 121 – State of
  • Page 122 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 123 – Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
  • Page 124 – Wash chrome wheels frequently. Use a mild detergent. Never use; Removing Corrosion
  • Page 125 – Storage Tips; Clean the Exterior; disperse through the entire fuel delivery system.; Oil and Filter
  • Page 126 – Fluid Levels; Remove the spark plug and add 2-3 tablespoons of engine oil. To
  • Page 127 – Inspect and Lubricate; See pages 116-117 for storage and charging procedures.; Accessories
  • Page 128 – Transporting the ATV
  • Page 129 – ADJUSTMENTS; Camber and Caster
  • Page 130 – Handlebars; The handlebars can be adjusted for rider preference.
  • Page 131 – Throttle Body/Idle RPM; Adjust throttle cable freeplay at the handlebar.
  • Page 132 – TROUBLESHOOTING; Possible Cause
  • Page 133 – Engine Doesn't Turn Over
  • Page 134 – Engine Pings or Knocks
  • Page 135 – Engine Stops or Loses Power
  • Page 136 – POLARIS PRODUCTS; Part
  • Page 137 – SPECIFICATIONS
  • Page 141 – WARRANTY; LIMITED WARRANTY
  • Page 142 – WARRANTY COVERAGE AND EXCLUSIONS:
  • Page 143 – HOW TO OBTAIN WARRANTY SERVICE; SPARK ARRESTOR
  • Page 144 – Exported Vehicles; How to Get Service
  • Page 145 – Notice
  • Page 147 – MAINTENANCE LOG
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Summary

Page 3 - WARNING; The engine exhaust from this product contains

A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342- 3764 for assistance. WARNING The engine exhaust from this product contains chemicals known to the State of C...

Page 4 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• RANGER utility vehicles • Victory motorcycles We believe Polaris sets a ...

Page 6 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Features and Controls . . . . . . . . . . . . . . . . . . . 28Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Emis...

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