Polaris 9921837 - Manual

Polaris 9921837

Polaris 9921837 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – WELCOME; RANGER
  • Page 5 – TABLE OF CONTENTS
  • Page 6 – INTRODUCTION; Become familiar with their meanings before reading the; WARNING; CAUTION; NOTICE
  • Page 8 – Vehicle Identification Numbers; spaces provided. Remove the spare key and store it in a safe place. An
  • Page 9 – SAFETY; Safety Training; When you purchased your new Tractor, your dealer offered a hands-on; Equipment Modifications; ment has been added, or if any modifications have been made, that
  • Page 10 – Safe Riding Gear; Helmet
  • Page 11 – Eye Protection; Do not depend on eyeglasses or sunglasses for eye protection. When-; Gloves; Always wear long sleeves and long pants to protect arms and legs.
  • Page 12 – Rider Safety
  • Page 18 – For more information about Tractor safety,
  • Page 19 – Safety Labels and Locations; General Alert; Hill Operation/Hitch Alert
  • Page 20 – Tire Pressure/Load Alert
  • Page 21 – “No Passenger” Warning; Clutch Cover Alert; Rack Warning
  • Page 22 – FEATURES AND CONTROLS; Switches; Master Light Switch; the headlights, parking lights and taillights.; Mode/Reverse Override Switch; Press the switch to toggle through the speedometer display modes
  • Page 23 – Main Key Switch; LIGHTS ON; Engine Stop Switch
  • Page 24 – Hazard Warning Switch
  • Page 25 – Mirrors
  • Page 26 – Brakes
  • Page 27 – Seat; Seat Load Adjustment
  • Page 28 – Steering Lock; Hitches; Front Hitch
  • Page 29 – Hitch Installation/Removal; Automatic Transmission Gear Selector; Fuel Tank Cap
  • Page 30 – Always move the 4X4 switch to
  • Page 31 – The 4X4 switch may be turned on or off while the vehicle is moving.
  • Page 32 – The ADC system allows engine braking to all four wheels when the; Engaging Active Descent Control; The ADC system will automatically engage when; Disengaging Active Descent Control; The ADC system will automatically disengage if
  • Page 33 – Instrument Cluster; page 20 for additional information.
  • Page 34 – Rider Information Center
  • Page 35 – Standard Modes; Use the MODE button to toggle through the mode options. The reverse; Odometer Mode; This mode logs the total hours the engine has been in operation.; Tachometer Mode; from day to day may be normal because of changes in humidity, temper-; Clock Mode
  • Page 36 – Diagnostic Mode; hold
  • Page 37 – View this screen to check battery voltage level.; Tachometer Screen; View the tachometer to check engine speed.; X4 Diagnostic Screen; tional purposes only. Please see your dealer for all major repairs.; Gear Circuit Diagnostic Screen; only. Please see your dealer for all major repairs.; Programmable service interval; When the hours of engine operation equal the programmed service
  • Page 40 – Downloading Codes; Example; Code Definitions
  • Page 42 – OPERATION; the first three hours of use.; Engine and Drivetrain Break-in; vehicle operation and handling.
  • Page 43 – Item
  • Page 44 – Starting the Engine
  • Page 45 – Cold Weather Operation; the oil tank, which can lead to engine damage. Any condensation must; PVT Operation; When To Use Low Range and High Range; Condition
  • Page 46 – Driving Procedures; Drive slowly. Practice maneuvering and using the throttle and
  • Page 47 – Turning the Vehicle
  • Page 48 – Driving Uphill
  • Page 49 – If all forward speed is lost:
  • Page 50 – possible, or dismount on the uphill side
  • Page 51 – Driving Downhill; can cause the vehicle to pitch sharply to one side.
  • Page 52 – pointed straight uphill.
  • Page 53 – slowly
  • Page 54 – Driving Through Water; it's unavoidable, travel slowly, balance your weight carefully and
  • Page 55 – the vehicle serviced by your dealer promptly.
  • Page 56 – Driving on Slippery Surfaces; Whenever driving on slippery or loose surfaces such as wet trails,
  • Page 57 – Driving Over Obstacles; Avoid parking on an incline.
  • Page 58 – Driving in Reverse; lightly
  • Page 59 – Hauling Cargo
  • Page 60 – Towing Loads
  • Page 62 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; Do not modify the engine, intake or exhaust components, as doing so; Spark Arrestor; installed and functional when the vehicle is operated.; Exhaust Emission Control System; ponents are set at the factory for optimal performance and are not; Electromagnetic Interference; ICES-002 and EMC requirements of European directives 97/24/EC and
  • Page 63 – MAINTENANCE; Periodic Maintenance Chart; qualified dealer perform these operations.; Severe Use Definition; cause or see your dealer.
  • Page 64 – Maintenance Chart Key; Perform these operations more often for vehicles subjected to
  • Page 67 – Lubrication Guide
  • Page 68 – Engine Oil; Oil Recommendations; PLUS; Oil Specifications
  • Page 69 – Oil Level; Position the vehicle on a level
  • Page 70 – Oil and Filter Change
  • Page 71 – mum torque for the screen fitting is 34 N-m.
  • Page 72 – Prime the oil pump using the procedure; Maintain the oil level
  • Page 73 – Oil Pump Priming
  • Page 74 – Transmission Oil; Transmission Oil Recommendations
  • Page 75 – Transmission Oil Change
  • Page 76 – Fluid Recommendations
  • Page 77 – Fluid Change
  • Page 78 – Fluid Level; DO NOT use brake fluid.
  • Page 79 – change, allow the vehicle to sit for at least 30 minutes.; fluid and trapped air to flow from the fitting. Close the valve when; minimum and maximum marks. Make sure the reservoir is free of
  • Page 80 – Cooling System; Recovery Bottle Coolant
  • Page 81 – Radiator Coolant
  • Page 82 – Brake Fluid
  • Page 83 – Hand Brake
  • Page 84 – Remove the cap and add the
  • Page 85 – Brake Inspections
  • Page 86 – Toe Alignment
  • Page 87 – Steering Assembly; Rear Spring
  • Page 88 – Side Panel Removal
  • Page 89 – Throttle Cable Freeplay
  • Page 90 – Tires; Tire Tread Depth; Always replace tires; Front Wheel Hub Tightening; ened for maintenance service.; Nut Type
  • Page 91 – Wheel Removal/Installation
  • Page 92 – Fuel Filter; Reverse the steps to reinstall all components.
  • Page 94 – Lights; High Beam Adjustment
  • Page 95 – Headlight/Position Light Lamp Replacement
  • Page 96 – Taillight/Brake Light Lamp Replacement
  • Page 97 – Fuse Replacement; If the engine stops or will not start, or; Fuse
  • Page 98 – Spark Plugs; Spark Plug Recommendations; plug for correct color.; Normal Spark Plug; caused by use of an improper spark plug or incorrect throttle body; Wet Fouled Spark Plug; end. There may be a carbon layer over the entire nose. Generally, the; Plug Condition
  • Page 99 – Spark Plug Removal
  • Page 100 – Vehicle Immersion
  • Page 104 – PVT System
  • Page 105 – PVT Drying
  • Page 106 – Battery; cleaning solution or tap water into a conventional battery.
  • Page 107 – Battery Removal
  • Page 108 – Battery Storage
  • Page 109 – fully charged
  • Page 110 – charged battery will register 12.8 V or higher.; State of
  • Page 111 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 112 – tact your Polaris dealer to purchase a replacement. Replacement; Polishing the Vehicle; instructions on the container.; Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
  • Page 113 – Removing Corrosion
  • Page 114 – Storage Tips; Clean the Exterior; Follow the instructions on the container for the recommended; Oil and Filter
  • Page 115 – Fluid Levels; inder with a protective film of fresh oil.
  • Page 116 – Inspect and Lubricate; in the Periodic Maintenance Chart beginning on page 61.; See pages 106-107 for storage and charging procedures.; Accessories
  • Page 117 – Transporting the Vehicle; Remove the key to prevent loss during; Towing a Disabled Vehicle
  • Page 118 – SPECIFICATIONS; Sportsman 500 EFI Tractor
  • Page 120 – POLARIS PRODUCTS; Part
  • Page 121 – TROUBLESHOOTING; Possible Cause
  • Page 122 – Engine Does Not Rotate
  • Page 123 – Engine Pings or Knocks
  • Page 124 – Engine Stops or Loses Power
  • Page 125 – WARRANTY; LIMITED WARRANTY; REGISTRATION
  • Page 126 – WARRANTY COVERAGE AND EXCLUSIONS:
  • Page 127 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 128 – MAINTENANCE LOG
  • Page 130 – INDEX
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Summary

Page 3 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• Quadricycles/Tractors• RANGER utility vehicles • Victory motorcyclesAlw...

Page 5 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Features and Controls . . . . . . . . . . . . . . . . . . . 20Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Emis...

Page 6 - INTRODUCTION; Become familiar with their meanings before reading the; WARNING; CAUTION; NOTICE

4 INTRODUCTION The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazar...

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