Polaris 9921792 - Manual

Polaris 9921792

Polaris 9921792 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – WELCOME; RANGER
  • Page 5 – TABLE OF CONTENTS
  • Page 7 – KNOW YOUR VEHICLE; Know all laws and regulations concerning the opera-; Vehicle Identification Numbers; VIN
  • Page 8 – SAFETY; Rider Safety; Become familiar with their meanings before reading the; WARNING; CAUTION; NOTE
  • Page 9 – Safety Training
  • Page 16 – For more information about Quadricycle safety,
  • Page 17 – Safety Decals and Locations; The following pages repeat the information found on each decal.; General Alert
  • Page 18 – Tire Pressure/Load Alert
  • Page 19 – Rack Warning, Front and Rear
  • Page 20 – Safe Riding Gear; Always wear protective clothing to reduce the chance of injury.; Helmet
  • Page 21 – Eye Protection
  • Page 22 – FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch
  • Page 23 – Main Key Switch; LIGHTS ON; Engine Stop Switch; Engine
  • Page 24 – Hazard Warning Switch; Press the horn switch to sound the horn.
  • Page 25 – Differential Switch; Operate the vehicle with the switch in; Unlocked Differential:; When the differential is unlocked, the
  • Page 26 – Throttle Lever; Electronic Throttle Control
  • Page 27 – Foot Brake
  • Page 28 – Parking Brake; Locking the Parking Brake; Squeeze the brake lever toward the
  • Page 29 – Steering Lock; Turn the handlebars to the full
  • Page 30 – Fuel Tank Cap; Fuel Tank
  • Page 31 – Automatic Transmission Gear Selector; Gear
  • Page 32 – The All Wheel Drive system is controlled by the 4X4 switch.
  • Page 33 – Engaging Active Descent Control; The ADC system will automatically engage when; Disengaging Active Descent Control; The ADC system will automatically disengage if
  • Page 34 – Instrument Cluster
  • Page 35 – Rider Information Center; - The segments of the fuel gauge show the level of fuel
  • Page 36 – Standard Modes; Odometer Mode; Hour Meter Mode; This mode logs the total hours the engine has been in operation.; Tachometer Mode; The engine RPM is displayed digitally.; Clock Mode
  • Page 37 – Diagnostic Mode; hold; the new setting will not be locked into the memory.
  • Page 38 – View this screen to check battery voltage level.; Tachometer Screen; View the tachometer to check engine speed.; X4 Diagnostic Screen
  • Page 40 – Toggle to the screen that displays either kilometers (KM) or miles; Downloading Codes; Place the transmission in
  • Page 41 – Example; Code Definitions
  • Page 43 – OPERATION; Fuel Safety
  • Page 44 – Engine and Drivetrain Break-in; Fill the fuel tank with the recommended fuel. See page 28.
  • Page 45 – Item
  • Page 46 – Starting the Engine; Position the vehicle on a level; Move the engine stop switch to; Turn the ignition key past the POSITION; Repeat steps 5 and 6 until the engine starts.
  • Page 47 – Cold Weather Operation; When To Use Low Range and High Range; Condition
  • Page 48 – Driving Procedures; Sit upright. Keep your feet on the footrests. Keep both hands on the
  • Page 49 – Turning the Vehicle; Never turn quickly when carrying
  • Page 50 – Driving with a Passenger; Make sure the passenger is
  • Page 52 – Driving Uphill; Maximum
  • Page 53 – If all forward speed is lost:
  • Page 54 – If operating in 2X4 mode, make sure the differential is locked
  • Page 55 – Driving Downhill; Always move the 4X4
  • Page 56 – Always move the 4X4 switch to ADC 4X4 before ascending or
  • Page 57 – With the transmission still in forward, start the engine.
  • Page 58 – Driving Through Water; Follow these procedures when driving through water:
  • Page 60 – Driving on Slippery Surfaces; Slow down before driving
  • Page 61 – Driving Over Obstacles; Always check for obstacles before operating in a new area.
  • Page 62 – Parking on an Incline; Always block the rear wheels on the downhill side.
  • Page 63 – Driving in Reverse; Follow these precautions when operating in reverse:
  • Page 64 – Hauling Cargo
  • Page 65 – Towing Loads; If towing a load, reduce rear; Maximum Towing Capacities
  • Page 66 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 67 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition
  • Page 68 – Maintenance Chart Key; Perform these operations more often for vehicles subjected to
  • Page 71 – Lubrication Guide
  • Page 72 – Engine Oil; Oil Recommendations; Always change the oil filter whenever changing oil.; Oil Specifications; Lubricant
  • Page 73 – Oil Level
  • Page 74 – Oil and Filter Change; Drain Plug Location
  • Page 75 – Clean the filter sealing area on the; Safe
  • Page 76 – Transmission Oil; See page 120 for the part numbers of Polaris products.; Transmission Oil Recommendations
  • Page 77 – Transmission Oil Change
  • Page 78 – Fluid Recommendations; Drain Plug
  • Page 79 – Fluid Change
  • Page 80 – Fluid Level; Maintain the fluid level; ADC Fluid
  • Page 81 – change, allow the vehicle to sit for at least 30 minutes.; Fill the reservoir to the maximum line with fresh ADC fluid.
  • Page 82 – Cooling System; Recovery Bottle Coolant; Check the coolant level when the
  • Page 83 – Radiator Coolant; Remove the radiator pressure
  • Page 84 – Brake Fluid
  • Page 85 – Hand Brake; Position the vehicle on a; Add the recommended
  • Page 86 – Brakes; Brake Inspections; Always keep brake fluid at an adequate
  • Page 87 – Toe Alignment; Measure the distance; String
  • Page 88 – Handlebar Adjustment; The handlebars can be adjusted for rider preference.; Steering Assembly; Adjuster
  • Page 89 – Side Panel Removal; Screws
  • Page 90 – Throttle Cable Freeplay; Adjust throttle cable freeplay at the handlebar.; Squeeze the end of the; Boot
  • Page 91 – Tires; Tire Tread Depth
  • Page 92 – Wheel Nut Torque Specifications; Nut Type; Lug Nut; Cast Aluminum
  • Page 93 – Wheel Removal/Installation
  • Page 94 – Air Filter; Reverse the steps to reinstall all components.; Main Filter
  • Page 95 – The breather filter is on the hose between the engine and air box.; Breather Filter
  • Page 96 – Lights; High Beam Adjustment; Screw
  • Page 97 – Headlight/Position Light Lamp Replacement
  • Page 98 – Taillight
  • Page 99 – Fuse Replacement; Remove the suspect fuse from the; Fuse Panel
  • Page 100 – Spark Plugs; Spark Plug Recommendations; Normal Spark Plug; Wet Fouled Spark Plug; New Spark Plug
  • Page 101 – Spark Plug Removal; Use the spark plug wrench
  • Page 102 – Vehicle Immersion; Move the vehicle out of the
  • Page 103 – Turn the ignition key past the
  • Page 104 – Spark Arrestor
  • Page 105 – If carbon comes out of the
  • Page 106 – PVT System
  • Page 107 – PVT Drying
  • Page 108 – Battery; External
  • Page 109 – Battery Removal; Lift the battery out of the vehicle. Be careful not to tip a conven-
  • Page 110 – Battery Installation; Verify that cables are properly routed. Cables should be safely; Battery Storage; for the part numbers
  • Page 111 – Battery Fluid; Remove the battery from the vehicle to prevent damage from leak-; Lower
  • Page 112 – For a refresh charge, follow all instructions carefully.; State of
  • Page 113 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 114 – Polishing the Vehicle; Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
  • Page 115 – Wash chrome wheels frequently. Use a mild detergent. Never use; Removing Corrosion
  • Page 116 – Storage Tips; Clean the Exterior; disperse through the entire fuel delivery system.; Oil and Filter
  • Page 117 – Fluid Levels
  • Page 118 – Inspect and Lubricate; See pages 108-109 for storage and charging procedures.; Accessories
  • Page 119 – Transporting the Vehicle; Follow these procedures when transporting the vehicle.; Towing a Disabled Vehicle; Always attach the tow rope to the frame of the Quadricycle.
  • Page 120 – SPECIFICATIONS; Sportsman 800 Touring Quadricycle
  • Page 122 – POLARIS PRODUCTS; Part; Engine Lubricant; Additives / Miscellaneous
  • Page 123 – TROUBLESHOOTING; Possible Cause
  • Page 124 – Engine Does Not Rotate
  • Page 125 – Engine Pings or Knocks
  • Page 126 – Engine Stops or Loses Power
  • Page 127 – WARRANTY; LIMITED WARRANTY
  • Page 128 – WARRANTY COVERAGE AND EXCLUSIONS:
  • Page 129 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 130 – MAINTENANCE LOG
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Summary

Page 3 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• Quadricycles• RANGER utility vehicles • Victory motorcycles Always follo...

Page 5 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Features and Controls . . . . . . . . . . . . . . . . . . . 20Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Emission ...

Page 7 - KNOW YOUR VEHICLE; Know all laws and regulations concerning the opera-; Vehicle Identification Numbers; VIN

5 KNOW YOUR VEHICLE As the operator of the vehicle, you are responsible for your personal safety, the safety of others (including your passenger), and the protec-tion of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your vehicle, i...

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