Page 3 - WELCOME; RANGER
1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• Quadricycles• RANGER utility vehicles • Victory motorcyclesAlways follo...
Page 5 - TABLE OF CONTENTS
3 TABLE OF CONTENTS Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Features and Controls . . . . . . . . . . . . . . . . . . . 20Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Emission ...
Page 7 - KNOW YOUR VEHICLE; Know all laws and regulations concerning the opera-; Vehicle Identification Numbers; spaces provided. Remove the spare key and store it in a safe place. An; VIN
5 KNOW YOUR VEHICLE As the operator of the vehicle, you are responsible for your personal safety, the safety of others, and the protection of our environment. Read and understand your owner's manual, which includes valuable informa- tion about all aspects of your vehicle, including safe operating pr...
Page 8 - SAFETY; Operator Safety; Become familiar with their meanings before reading the; WARNING; CAUTION; NOTE
6 SAFETY Operator Safety The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol , on your vehicle or in this manu...
Page 9 - Safety Training; When you purchased your new Polaris vehicle, your dealer offered a; Age Restrictions; This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited; Equipment Modifications; ment has been added, or if any modifications have been made, that
7 SAFETY Operator Safety Safety Training When you purchased your new Polaris vehicle, your dealer offered a hands-on safety training course. You were also provided with printed materials that explain safe operating procedures. Review this informa- tion on a regular basis. If you purchased your vehic...
Page 15 - For more information about safety, contact an autho-
13 SAFETY Operator Safety Never modify this vehicle through improper installation or use of acces- sories. Never exceed the stated load capacity for your vehicle. Cargo must be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for carrying cargo or t...
Page 16 - Safety Decals and Locations; to purchase a replacement. Replacement; General Warning
14 SAFETY Safety Decals and Locations Warning decals have been placed on the vehicle for your protection. Read and follow the instructions of the decals on the vehicle carefully. If any of the decals depicted in this manual differ from the decals on your vehicle, always read and follow the instructi...
Page 17 - Discretionary Warning; MAXIMUM WEIGHT CAPACITY
15 SAFETY Safety Decals and Locations Discretionary Warning WARNING• Never operate this ATV on HILLS steeper than 25 degrees 25 ° . To prevent flip-over on hilly terrain, when going up or down, use throttle and brakes gradually. • REVERSE operation can be dangerous even at low speeds. Steering becom...
Page 18 - “No Passenger” Warning
16 SAFETY Safety Decals and Locations “No Passenger” Warning WARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. 7172566 Age 16 Warning WARNINGOperating this ATV if you are under the age of 16 increases your chance of severe injury or death.N...
Page 19 - Clutch Cover Warning; Rack Warning, Front and Rear; Hitch Capacity Label
17 SAFETY Safety Decals and Locations Clutch Cover Warning WARNINGNO STEP• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RP...
Page 20 - Safe Riding Gear; Helmet
18 SAFETY Safe Riding Gear Always wear protective clothing to reduce the chance of injury. Helmet Always wear a helmet that meets or exceeds established safety stan- dards.Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.Approved helmets in Europe, Asia and...
Page 21 - Eye Protection; Do not depend on eyeglasses or sunglasses for eye protection. When-; Gloves; Always wear long sleeves and long pants to protect arms and legs.
19 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing mark...
Page 22 - FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch; additional power while backing, depress the override switch.
20 FEATURES AND CONTROLS Switches Mode/Reverse Override Switch This vehicle is equipped with a reverse speed limiter system.To gain additional power while backing, depress the override switch. NOTE: The override switch also allows activation of All Wheel Drive in reverse, if the AWD switch is on. Th...
Page 23 - Engine Stop Switch; Main Key Switch; OFF
21 FEATURES AND CONTROLS Switches Engine Stop Switch Move the stop switch either left or right to the OFF position to stop the engine quickly. The engine will not start or run when the switch is off. NOTE: Both the main switch and the engine stop switch will shut off all electri- cal power to the ve...
Page 24 - Throttle Lever
22 FEATURES AND CONTROLS Throttle Lever Engine speed and vehicle move- ment are controlled by pressing the throttle lever. The throttle lever is spring loaded. Engine speed returns to idle when the lever is released.This vehicle is equipped with Polaris Electronic Throttle Control (ETC), which is de...
Page 25 - Brake Lever
23 FEATURES AND CONTROLS Brake Lever Squeeze the brake lever toward the handlebar to apply the front and rear brakes. These brakes are hydraulically activated disc type brakes that are activated by only one lever.Always test brake lever travel and master cylinder fluid level before riding. When sque...
Page 26 - Parking Brake; Locking the Parking Brake
24 FEATURES AND CONTROLS Parking Brake Locking the Parking Brake 1. Place the transmission in gear. 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever.5. To release the parking brake ...
Page 27 - The auxiliary foot brake is; Auxiliary Foot Brake
25 FEATURES AND CONTROLS Auxiliary Foot Brake The auxiliary brake system is intended to be used as a backup for the main brake system. Should the main system fail, use the auxiliary foot brake. The auxiliary foot brake is located on the inside of the right footrest. Operate this brake with your righ...
Page 28 - Choke; Fuel Tank
26 FEATURES AND CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 36 for correct choke and throttle settings during start- ing. Fuel Tank Cap Remove the fuel tank cap to add fuel to the fuel tank. Use either leaded or unleaded gaso- line with ...
Page 29 - Automatic Transmission Gear Selector; The transmission gear; Gear
27 FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of the vehicle. H: High GearN: NeutralR: ReverseWhenever this vehicle is left unattended, always place the transmission in gear and lock the parking brake. CAUTION Shifting gears...
Page 30 - Recoil Starter
28 FEATURES AND CONTROLS Recoil Starter If the battery is too weak to start the engine, use the recoil starter. Follow the starting procedures on page 36, cranking the engine with the recoil starter instead of the main key switch.1. Grasp the recoil starter rope handle tightly. 2. Pull slowly so you...
Page 31 - Engaging AWD; AWD
29 FEATURES AND CONTROLS All Wheel Drive (AWD) System (4X4 Models) The All Wheel Drive system is controlled by the AWD switch. When the switch is on 2X4, the vehicle is in two-wheel drive at all times. When the switch is on AWD, the vehicle is in all wheel drive and the AWD indicator light in the in...
Page 32 - Instrument Cluster; Miles/Kilometers Toggle
30 FEATURES AND CONTROLS Instrument Cluster Your vehicle is equipped with an instrument cluster that senses vehicle speed from the right front wheel. The instrument cluster measures distance in miles as well as hours of operation. It also includes a reverse speed limiter function that limits this ve...
Page 33 - Rider Information Center; Modes
31 FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster. All seg- ments will light up for 3 seconds at start-up.1. Gear Indicator - This indicator displays gear shifter position. N = Neutral (Green) R = Reverse (Amber) 2....
Page 34 - OPERATION; Fuel Safety
32 OPERATION Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions.• Always exercise extreme caution whenever handling gasoline.• Always refuel with the engine stopped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or sparks in or ne...
Page 36 - Engine and Drivetrain Break-in; sary to maintain the level between the safe and add marks.
34 OPERATION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 26.2. Check the oil level on the dipstick. See page 61. Add oil if neces- sary to maintain the level between the safe and add marks. 3. Drive slowly at first. Select an open area that allows roo...
Page 37 - Item
35 OPERATION Pre-Ride Checklist WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it's in proper operating condition. Item Remarks Page Brake system/lever travel Ensure proper operation 23 72 Brake fl...
Page 38 - Starting the Engine; choke knob out until it stops.
36 OPERATION Starting the Engine 1. Position the vehicle on a level surface.2. Place the transmission in neutral.3. Lock the parking brake. NOTE: The starter interlock will prevent the engine from starting if the trans- mission is in gear and the brake is not engaged. 4. Turn the fuel valve on.5. Si...
Page 39 - Cold Weather Operation
37 OPERATION Starting the Engine 8. Turn the ignition key past the ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the engine starts. 9. If the engine does not start, return the key to the OFF position and wait five seconds before attempt...
Page 40 - Hauling Cargo; on the rear rack) and mounted as low as possible. When operating over; Towing Loads; rear rack cargo weight by the amount of tongue weight. The combina-
38 OPERATION Hauling Cargo Your vehicle has been designed to carry or tow a certain amount of load. Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities outlined in the specifi- cations section of the owner's manual and on the safety ...
Page 42 - Driving Safely; Driving Procedures; brakes on level surfaces.
40 OPERATION Driving Safely Driving Procedures 1. Wear protective riding gear. See page 18.2. Sit upright with both feet on the footrests and both hands on the handlebars. 3. Start the engine and allow it to warm up. 4. Shift the transmission into gear.5. Check your surroundings and determine your p...
Page 43 - Turning the Vehicle
41 OPERATION Driving Safely Turning the Vehicle Your vehicle is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip tr...
Page 44 - Driving on Slippery Surfaces
42 OPERATION Driving Safely Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freez- ing weather, follow these precautions:1. Slow down when enter- ing slippery areas. 2. Engage AWD before wheels begin to lose traction. 3. Maintain a high...
Page 45 - Driving Uphill; include quick dismounting of the vehicle.; Maximum
43 OPERATION Driving Safely Driving Uphill Whenever traveling uphill, follow these precautions:1. Drive straight uphill.2. Avoid steep hills (25 ° maximum). 3. Keep both feet on the footrests.4. Shift your weight uphill.5. Proceed at a steady rate of speed and throttle opening.6. Remain alert and be...
Page 47 - Driving Downhill
45 OPERATION Driving Safely Driving Downhill When driving downhill, follow these precautions:1. Shift your weight uphill.2. Drive straight downhill.3. Slow down.4. Squeeze the brake lever gradually. NOTE: Before operating your vehicle, learn how to use the auxiliary brake for emergency situations (i...
Page 49 - cle is pointing straight uphill.
47 OPERATION Driving Safely Turning Around on a Hill (K-Turn) 1. Stop and lock the parking brake while keeping body weight uphill.2. Leave the transmission in forward and shut off the engine.3. Dismount on the uphill side of the vehicle, or on the left if the vehi- cle is pointing straight uphill. 4...
Page 50 - Driving Through Water; until braking action is normal.; Maximum Depth
48 OPERATION Driving Safely Driving Through Water Your vehicle can operate through water with a maximum recommended depth equal to the bottom of the footrests. Follow these procedures when operating through water:1. Determine water depths and current before crossing.2. Choose a crossing where both b...
Page 51 - and all grease fittings.; If your vehicle becomes immersed, and it's impossible to take it to a
49 OPERATION Driving Safely Driving Through Water After running the vehicle in water, it's critical to have it serviced as out- lined in the maintenance chart. See page 54. The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all grease fittings. NO...
Page 52 - Driving Over Obstacles; constantly alert for hazards such as logs, rocks and low hanging
50 OPERATION Driving Safely Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you're traveling on. Be constantly alert for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle comes in contact with a hid- den obstacle...
Page 53 - Driving in Reverse; Follow these precautions
51 OPERATION Driving Safely Driving in Reverse Follow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly.4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the...
Page 54 - Parking on an Incline
52 OPERATION Driving Safely Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:1. Stop the engine.2. Place the transmission in gear.3. Lock the parking brake.4. Always block the rear wheels on the downhill side.5. Turn the fuel valve off.
Page 55 - EMISSION CONTROL SYSTEMS; Noise Emission Control System; Do not modify the engine, intake or exhaust components, as doing so; Exhaust Emission Control System; operator perform. Any other adjustments should be performed by an; Electromagnetic Interference
53 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. Exhaust Emission Control System The emissions from the exhaust of this vehicle are controlled by engine desi...
Page 56 - MAINTENANCE; Periodic Maintenance Chart; inspected and serviced more frequently.; Severe Use Definition; cause or see your dealer.
54 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.Inspect, clean, lubricate, adjust and replace part...
Page 57 - Maintenance Chart Key; Perform these operations more often for vehicles subjected to
55 MAINTENANCE Periodic Maintenance Chart Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use. E Emission-related service (Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.) Q Have an authorized Polaris dea...
Page 61 - Lubrication Guide; Periodic Maintenance Chart beginning on page 54. Items not
59 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 54. Items not listed in the chart should be lubricated at the General Lubrication interval. Item Lube Method Engine Oil PS-4 PLUS Performance Synthetic 2W...
Page 62 - Engine Oil; Oil Recommendations; PLUS; Oil Specifications; Lubricant
60 MAINTENANCE Engine Oil Oil Recommendations Always change the oil filter whenever changing oil.Polaris recommends the use of Polaris PS-4 PLUS Performance Syn- thetic 2W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if Polaris oil is not used. Always u...
Page 63 - Oil Level; Dipstick
61 MAINTENANCE Engine Oil Oil Level The oil dipstick is located behind the recoil on the right side of the vehicle.1. Position the vehicle on a level surface. 2. Place the transmission in neutral.3. Lock the parking brake. 4. Start the engine. Allow it to idle for 30 seconds. Stop the engine. 5. Rem...
Page 64 - Oil and Filter Change; Start the engine. Allow it to idle for
62 MAINTENANCE Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 54. Always change the oil filter whenever changing oil.1. Position the vehicle on a level surface. 2. Place the transmission in neutral.3. Lock the park...
Page 65 - Safe
63 MAINTENANCE Oil and Filter Change 11. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it. 12. Clean the filter sealing area on the engine. 13. Lubricate the filter o-ring. Check to make sure the o-ring is in good condition. 14. Install the...
Page 66 - Transmission Oil; Transmission Oil Recommendations; Drain Plug
64 MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 54. Maintain the oil level at the bottom of the fill plug hole. See page 105 for the part numbers of Polaris products.The fill plug is located on...
Page 67 - Oil Check; Position the vehicle on a level
65 MAINTENANCE Transmission Oil Oil Check 1. Position the vehicle on a level surface. 2. Place the transmission in gear.3. Lock the parking brake. 4. Remove the fill plug. Use a 15 mm wrench. 5. Check the oil level.6. Add oil as needed. Do not overfill. 7. Reinstall the fill plug. Torque to specific...
Page 68 - Oil Change
66 MAINTENANCE Transmission Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in gear.3. Lock the parking brake. 4. Remove the fill plug. Use a 15 mm wrench. 5. Place a drain pan under the gearcase. 6. Remove the drain plug. Use a 15 mm wrench. 7. Allow the oil to ...
Page 69 - Demand Drive Fluid Recommendations
67 MAINTENANCE Front Gearcase (Demand Drive) Fluid Always check and change the demand drive fluid at the inter- vals outlined in the Periodic Maintenance Chart beginning on page 54. We recommend the use of Polaris Premium Demand Drive Hub Fluid. Use of other oils may result in improper operation of ...
Page 70 - Fluid Check
68 MAINTENANCE Front Gearcase (Demand Drive) Fluid Fluid Check 1. Position the vehicle on a level surface. 2. Place the transmission in gear.3. Lock the parking brake. 4. Remove the fill plug. Use an 8 mm Allen wrench. 5. Check the oil level. 6. Add the recommended oil as needed to bring the level t...
Page 71 - Fluid Change
69 MAINTENANCE Front Gearcase (Demand Drive) Fluid Fluid Change 1. Position the vehicle on a level surface. 2. Place the transmission in gear.3. Lock the parking brake. 4. Remove the fill plug. Use an 8 mm Allen wrench. 5. Place a drain pan under the gearcase. 6. Remove the drain plug. Use an 11 mm ...
Page 72 - Brake Fluid; Check brake fluid levels for both brake systems before each ride.
70 MAINTENANCE Brake Fluid Check brake fluid levels for both brake systems before each ride. Always maintain brake fluid at the recommended level. Do not overfill. If the fluid level is low add DOT 4 brake fluid only. See page 105 for the part numbers of Polaris products. Under normal operation, the...
Page 73 - Hand Brake; Foot Brake; Master Cylinder; Full
71 MAINTENANCE Brake Fluid Hand Brake The master cylinder is located on the left handlebar. Main- tain the fluid level 1/4" (6.3 mm) below the top edge of the master cylinder. Do not over- fill.1. Position the vehicle on a level surface. Make sure the handlebars are straight. 2. View the fluid l...
Page 74 - Brakes; Brake Inspections
72 MAINTENANCE Brakes The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. The auxiliary foot brake is also hydraulic. Both brake systems are self-adjusting. Brake Inspections The following checks are recommended to keep the brake syst...
Page 75 - Toe Alignment; String
73 MAINTENANCE Toe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 3-6 mm toe out.1. Position the vehicle on a level surface. 2. Place the handlebars in a straight-ahead position. 3. Tie a length of string between two stands as shown ...
Page 76 - Steering Assembly; dealer for service before operating the vehicle.; Side Panel Removal; securing the footwell to the fenders.; Screws
74 MAINTENANCE Steering Assembly The steering assembly of this vehicle should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Side Panel Removal 1. Remove the seat.2. Grasp the top of the side pane...
Page 77 - Tires; Tire Tread Depth; Always replace tires; Front Wheel Hub Tightening
75 MAINTENANCE Tires Refer to the specifications section beginning on page 110 for recom- mended tire type, size and pressure. Tire Tread Depth Always replace tires when tread depth is worn to 1/8" (3 mm) or less. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention...
Page 78 - Wheel Removal
76 MAINTENANCE Tires Wheel Removal 1. Position the vehicle on a level surface. 2. Place the transmission in gear.3. Lock the parking brake. 4. Loosen the wheel nuts slightly.5. Place a suitable stand under the footrest frame to raise the wheel slightly off the ground. 6. Remove the wheel nuts.7. Rem...
Page 79 - Wheel Installation; Nut Type; Lug Nut
77 MAINTENANCE Tires Wheel Installation 1. Place the wheel on the wheel hub with the valve stem toward the outside and the rotation arrows on the tire pointing toward forward rotation. 2. Install the wheel nuts finger tight. 3. Lower the vehicle to the ground.4. Torque the wheel nuts to specificatio...
Page 80 - Air Filter/Breather Filter; Air Filter
78 MAINTENANCE Air Filter/Breather Filter 1. Position the vehicle on a level surface. 2. Place the transmission in gear.3. Lock the parking brake.4. Remove the seat. 5. Release the air box cover clips, and remove the air box cover. 6. Remove the air filter.7. Remove the sleeve from the filter. 8. Wa...
Page 81 - Lights; Headlight Beam Adjustment; the following procedure to make the adjustment.; headlight beam should be two inches (5 cm) below the mark on the
79 MAINTENANCE Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level surface with the headlight approxi- mately 25 ft. (7.6 m) from a wall. 2. Place the transmission in n...
Page 82 - Headlamp Replacement; Harness
80 MAINTENANCE Lights When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Headlamp Replacement 1. Turn the back of the headlight harness counterclockwise and pull the harness assembly a...
Page 83 - Recoil Housing; Remove the drain screw on the
81 MAINTENANCE Recoil Housing Always drain the recoil housing after operating the vehicle in wet condi- tions. Drain the housing before storing the vehicle. Make sure the hous- ing is completely dry before reinstalling the drain plug.1. Place the transmission in gear.2. Lock the parking brake.3. Sto...
Page 84 - Spark Plugs; Spark Plug Recommendations; /4 turn and pull it off the; Plug Condition; New Spark Plug; Spark Plug
82 MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 110 for the recom- mended spark plug type and gap for your vehicle. Torque spark plugs to specification. Spark Plug Inspection Spark plug condition is indicative of engine operation. Check the...
Page 85 - Spark Plug Inspection; Normal Spark Plug; Wet Fouled Spark Plug
83 MAINTENANCE Spark Plugs Spark Plug Inspection 4. Inspect the electrodes for wear and carbon buildup. Replace worn or fouled plugs. Verify that the gap is at specification before installation. 5. Reverse the procedure for spark plug installation. Torque to specification. Spark Plug Condition Norma...
Page 86 - Vehicle Immersion; Drain
84 MAINTENANCE Vehicle Immersion If it's impossible to take your vehicle to a dealer before starting it, follow the steps outlined below.1. Move the vehicle out of the water. 2. Turn the fuel valve off.3. Check the air box. If water is present, dry the air box and replace the filter with a new filte...
Page 87 - Spark Arrestor; Exhaust
85 MAINTENANCE Spark Arrestor Use the following procedure to periodically purge accumulated carbon from the exhaust pipe/muffler.1. Position the vehicle on a level surface. 2. Place the transmission in neutral. 3. Lock the parking brake.4. Remove the arrestor clean-out plug from the bottom of the mu...
Page 88 - PVT System
86 MAINTENANCE PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury or death.Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any ...
Page 89 - PVT Drying; PVT Drain
87 MAINTENANCE PVT System PVT Drying There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating.1. Move the vehicle out of the water. 2. Remove the PVT drain plug. Use a 17 mm wrench, a flat screw- driver, or the s...
Page 90 - Battery; has six filler caps on the top of the battery.; Conventional Battery; cleaning solution or tap water into a conventional battery.; External
88 MAINTENANCE Battery Your vehicle may have either a sealed battery, which requires little maintenance, or a conventional battery. A sealed battery can be identi- fied by its flat covers on the top of the battery. A conventional battery has six filler caps on the top of the battery. Conventional Ba...
Page 91 - Battery Removal; Place the transmission in
89 MAINTENANCE Battery Battery Removal 1. Place the transmission in gear. 2. Lock the parking brake. 3. Open the front cover.4. Disconnect the battery hold- down strap. 5. On conventional batteries, remove the battery vent tube. 6. Disconnect the black (nega- tive) battery cable first. 7. Disconnect...
Page 92 - Battery Installation
90 MAINTENANCE Battery Battery Installation Using a new battery that has not been fully charged can damage the bat- tery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 92 before installing the battery.1. Ensure that the battery ...
Page 93 - Battery Storage; Lower
91 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed ...
Page 94 - fully charged
92 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehicle to prevent damage from leak- ing or spilled electrolyte during charging. See page 89. 2. Charge the battery with a charging output no larger than 1/10 of the battery’s amp/hr rating. Charge as neede...
Page 95 - State of
93 MAINTENANCE Battery Battery Charging (Sealed Battery) NOTE: Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage Action Charge Time (Using constant current charger @ standard amps specified on top of battery) 100% 12.8-13.0 volts None, check at 3...
Page 96 - Cleaning and Storage; Washing the Vehicle; but it can also extend the life of various components.; Washing Tips
94 MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components. The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water. 1. Use...
Page 97 - Polishing the Vehicle; instructions on the container.; Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
95 MAINTENANCE Cleaning and Storage Washing the Vehicle If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and decals. Avoid directing the water stream at the follow- ing items: • Wheel bearings• Tr...
Page 98 - Removing Corrosion
96 MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a "like new" appearance for many years. NOTE: Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more s...
Page 99 - Storage Tips; Clean the Exterior; Follow the instructions on the container for the recommended; disperse through the fuel in the tank and carburetor.; Oil and Filter
97 MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 94. Stabilize the Fuel 1. Fill the fuel tank.2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container f...
Page 100 - Fluid Levels; Remove the spark plug. Rotate the piston to BDC and pour two
98 MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Change fluids as recommended in the Periodic Maintenance Chart beginning on page 54.• Demand drive unit (front gearcase)• Transmission• Brake fluid (change every two years and any time the fluid looks dark or con...
Page 101 - Inspect and Lubricate; in the Periodic Maintenance Chart beginning on page 54.; See pages 91-92 for storage and charging procedures.; Accessories
99 MAINTENANCE Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 54. Battery Storage See pages 91-92 for storage and charging procedures. Storage Area/Covers Set the tir...
Page 102 - Transporting the Vehicle; with suitable straps or rope. Do not attach tie straps to the front A-
100 MAINTENANCE Transporting the Vehicle Follow these procedures when transporting the vehicle.1. Stop the engine.2. Place the transmission in gear.3. Lock the parking brake.4. Turn the fuel valve off.5. Secure the fuel cap, oil cap and seat.6. Remove the key to prevent loss during transporting.7. A...
Page 103 - ADJUSTMENTS; Camber and Caster; The camber and caster are non-adjustable.; Spring Adjustments; spring tension. Always adjust both sides equally.; Rear
101 ADJUSTMENTS Camber and Caster The camber and caster are non-adjustable. Spring Adjustments The front and rear shock absorber springs are adjustable. Rotate the adjuster either clockwise or counterclockwise to increase or decrease spring tension. Always adjust both sides equally. NOTE: Accessory ...
Page 104 - Handlebars; The handlebars can be adjusted for rider preference.; Torque the front two bolts to; Handlebar
102 ADJUSTMENTS Handlebars The handlebars can be adjusted for rider preference. 1. Loosen the four handlebar bolts.2. Adjust the handlebar to the desired height. NOTE: Be sure the handlebars do not contact the gas tank or any other part of the machine when turned fully to the left or right. 3. Torqu...
Page 105 - Carburetor; engine air/fuel mixture becomes overly rich and the engine loses; Carburetor/Engine Idle RPM Adjustment; Start the engine and allow it to; Idle
103 ADJUSTMENTS Carburetor This vehicle is calibrated at the factory for optimal performance at alti- tudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine lo...
Page 106 - Throttle Cable Freeplay; Lock Nut
104 ADJUSTMENTS Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar.1. Locate the throttle cable adjuster at the handlebar. 2. Squeeze the end of the rub- ber boot and slide it far enough to expose the end of the inline cable adjuster. 3. Loosen the adjuster lock nut.4. Rotate th...
Page 107 - POLARIS PRODUCTS; Part; Engine Lubricant; Grease / Specialized Lubricants; Additives / Miscellaneous
105 POLARIS PRODUCTS Part Number Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (qt.) 2876245 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (gal.) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcas...
Page 108 - TROUBLESHOOTING; Possible Cause
106 TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Solution Driving onto a pickup or tall trailer in high range Use low range (if equipped). Starting out going up a steep incline Use low range (if equipped) or turn around using the K- turn (see page 46). Driving at low RPM or ground speed (3-7 ...
Page 109 - Engine Doesn't Turn Over
107 TROUBLESHOOTING Engine Doesn't Turn Over Engine Turns Over, Fails to Start Engine Backfires Possible Cause Solution Blown fuse Replace fuse Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Check all connections and tighten Loose solenoid connections Check all connec...
Page 110 - Engine Pings or Knocks
108 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularly, Stalls or Misfires Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Idle set too...
Page 111 - Engine Stops or Loses Power
109 TROUBLESHOOTING Engine Stops or Loses Power Engine Overheating Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fuel vent line Inspect and replace Water is present in fuel Replace with new fuel Overuse of choke Insp...
Page 112 - SPECIFICATIONS
110 SPECIFICATIONS * Based on EU Directive 76/432/EC Hawkeye 2X4 Gross Vehicle Weight 930 lbs. (422 kg) Dry Weight 525 lbs. (238 kg) Fuel Capacity 4.5 gal. (17 l) Engine Oil Capacity 2 qts. (1.9 l) Transmission Oil 15.2 oz. (450 ml) Demand Drive Fluid 5 oz. (148 ml) Front Rack Capacity 70 lbs. (32 k...
Page 113 - Jetting Chart
111 SPECIFICATIONS Jetting Chart Clutching Chart Hawkeye 2X4 Tires/Pressure, Front 22x7-12 / 5 psi (34.5 KPa) Tires/Pressure, Rear 22x10-12 / 5 psi (34.5 KPa) Front Suspension MacPherson strut with 7" (18 cm) travel Rear Suspension Progressive rate with 8" (20 cm) travel Shock Adjustment CAM...
Page 116 - WARRANTY; LIMITED WARRANTY; REGISTRATION
114 WARRANTY LIMITED WARRANTY Polaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED WARRANTY on all components of the Polaris Quadricycle against defects in material or workmanship. This warranty covers the parts and labor charges for repair or replacement of defective...
Page 117 - WARRANTY COVERAGE AND EXCLUSIONS:
115 WARRANTY WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This ...
Page 118 - HOW TO OBTAIN WARRANTY SERVICE
116 WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your Quadricycle requires warranty service, you must take it to a Polaris dealer autho- rized to repair Polaris Quadricycles. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. (THE COST OF TRANS...
Page 119 - MAINTENANCE LOG
117 MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and ser-vices performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS
Page 122 - INDEX; Fluid
120 INDEX A Accessories . . . . . . . . . . . . . . . . . . . 99 Age Restrictions. . . . . . . . . . . . . . . . . 7 Air Filter . . . . . . . . . . . . . . . . . . . . . 78 All Wheel Drive Switch. . . . . . . . . . 21 All Wheel Drive System . . . . . . . . . 29 AWD Switch . . . . . . . . . . . . . ....
Page 123 - Oil
121 INDEX H Handlebar Adjustment . . . . . . . . . . 102 Hauling Cargo . . . . . . . . . . . . . . . 38-39 Headlamp Replacement . . . . . . . . . . 80 Headlight Beam Adjustment. . . . . . . 79 Headlight Switch. . . . . . . . . . . . . . . . 21 Helmet. . . . . . . . . . . . . . . . . . . . . . . . 18...