Polaris 9921454 - Manual

Polaris 9921454

Polaris 9921454 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – TABLE OF CONTENTS
  • Page 5 – KNOW YOUR VEHICLE; Know all laws and regulations concerning the opera-; Vehicle Identification Numbers; VIN
  • Page 6 – SAFETY; Rider Safety; Become familiar with their meanings before reading the; WARNING; CAUTION; NOTE
  • Page 7 – Safety Training
  • Page 14 – For more information about Quadricycle safety,
  • Page 15 – Safety Decals and Locations; The following pages repeat the information found on each decal.; General Alert
  • Page 16 – Tire Pressure/Load Alert; MAXIMUM WEIGHT CAPACITY; Reverse Override Alert
  • Page 17 – Rack Warning, Front and Rear
  • Page 18 – Safe Riding Gear; Always wear protective clothing to reduce the chance of injury.; Helmet
  • Page 19 – Eye Protection
  • Page 20 – FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch
  • Page 21 – Main Key Switch; LIGHTS ON; Engine Stop Switch; Engine
  • Page 22 – Hazard Warning Switch; Press the horn switch to sound the horn.
  • Page 23 – Differential Switch; Operate the vehicle with the switch in; Unlocked Differential:; When the differential is unlocked, the
  • Page 24 – Throttle Lever; Electronic Throttle Control
  • Page 25 – Foot Brake
  • Page 26 – Parking Brake; Locking the Parking Brake; Squeeze the brake lever toward the
  • Page 27 – Steering Lock; Turn the handlebars to the full
  • Page 28 – Fuel Tank Cap; Fuel Tank
  • Page 29 – Automatic Transmission Gear Selector; Gear
  • Page 30 – The All Wheel Drive system is controlled by the 4X4 switch.
  • Page 31 – Engaging Active Descent Control; The ADC system will automatically engage when; Disengaging Active Descent Control; The ADC system will automatically disengage if
  • Page 32 – Instrument Cluster
  • Page 33 – Rider Information Center; - The segments of the fuel gauge show the level of fuel
  • Page 34 – Standard Modes; Odometer Mode; Hour Meter Mode; This mode logs the total hours the engine has been in operation.; Tachometer Mode; The engine RPM is displayed digitally.; Clock Mode
  • Page 35 – Diagnostic Mode; hold; the new setting will not be locked into the memory.
  • Page 36 – View this screen to check battery voltage level.; Tachometer Screen; View the tachometer to check engine speed.; X4 Diagnostic Screen
  • Page 38 – Toggle to the screen that displays either kilometers (KM) or miles; Downloading Codes; Place the transmission in
  • Page 39 – Example; Code Definitions
  • Page 41 – OPERATION; Fuel Safety
  • Page 42 – Engine and Drivetrain Break-in; Fill the fuel tank with the recommended fuel. See page 28.
  • Page 43 – Item
  • Page 44 – Starting the Engine; Position the vehicle on a level; Move the engine stop switch to; Turn the ignition key past the POSITION; Repeat steps 5 and 6 until the engine starts.
  • Page 45 – Cold Weather Operation; When To Use Low Range and High Range; Condition
  • Page 46 – Driving Procedures; Sit upright. Keep your feet on the footrests. Keep both hands on the
  • Page 47 – Turning the Vehicle; Never turn quickly when carrying
  • Page 48 – Driving with a Passenger; Make sure the passenger is
  • Page 50 – Driving Uphill; Maximum
  • Page 51 – If all forward speed is lost:
  • Page 52 – If operating in 2X4 mode, make sure the differential is locked
  • Page 53 – Driving Downhill; Always move the 4X4
  • Page 54 – Always move the 4X4 switch to ADC 4X4 before ascending or
  • Page 55 – With the transmission still in forward, start the engine.
  • Page 56 – Driving Through Water; Follow these procedures when driving through water:
  • Page 58 – Driving on Slippery Surfaces; Slow down before driving
  • Page 59 – Driving Over Obstacles; Always check for obstacles before operating in a new area.
  • Page 60 – Parking on an Incline; Always block the rear wheels on the downhill side.
  • Page 61 – Driving in Reverse; Follow these precautions when operating in reverse:
  • Page 62 – Hauling Cargo
  • Page 63 – Towing Loads; Maximum Towing Capacities
  • Page 64 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 65 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition
  • Page 66 – Maintenance Chart Key; Perform these operations more often for vehicles subjected to
  • Page 69 – Lubrication Guide
  • Page 70 – Engine Oil; Oil Recommendations; Always change the oil filter whenever changing oil.; Oil Specifications; Lubricant
  • Page 71 – Oil Level
  • Page 72 – Oil and Filter Change; Drain Plug Location
  • Page 73 – Clean the filter sealing area on the; Safe
  • Page 74 – Transmission Oil; See page 120 for the part numbers of Polaris products.; Transmission Oil Recommendations
  • Page 75 – Transmission Oil Change
  • Page 76 – Fluid Recommendations; Drain Plug
  • Page 77 – Fluid Change
  • Page 78 – Fluid Level; Maintain the fluid level; ADC Fluid
  • Page 79 – change, allow the vehicle to sit for at least 30 minutes.; Fill the reservoir to the maximum line with fresh ADC fluid.
  • Page 80 – Cooling System; Recovery Bottle Coolant; Check the coolant level when the
  • Page 81 – Radiator Coolant; Remove the radiator pressure
  • Page 82 – Brake Fluid
  • Page 83 – Hand Brake; Position the vehicle on a; Add the recommended
  • Page 84 – Brakes; Brake Inspections; Always keep brake fluid at an adequate
  • Page 85 – Toe Alignment; Measure the distance; String
  • Page 86 – Handlebar Adjustment; The handlebars can be adjusted for rider preference.; Steering Assembly; Adjuster
  • Page 87 – Side Panel Removal; Screws
  • Page 88 – Throttle Cable Freeplay; Adjust throttle cable freeplay at the handlebar.; Squeeze the end of the; Boot
  • Page 89 – Tires; Tire Tread Depth
  • Page 90 – Wheel Nut Torque Specifications; Nut Type; Lug Nut; Cast Aluminum
  • Page 91 – Wheel Removal/Installation
  • Page 92 – Air Filter; Reverse the steps to reinstall all components.; Main Filter
  • Page 93 – The breather filter is on the hose between the engine and air box.; Breather Filter
  • Page 94 – Lights; High Beam Adjustment; Screw
  • Page 95 – Headlight/Position Light Lamp Replacement
  • Page 96 – Taillight
  • Page 97 – Fuse Replacement; Remove the suspect fuse from the; Fuse Panel
  • Page 98 – Spark Plugs; Spark Plug Recommendations; Normal Spark Plug; Wet Fouled Spark Plug; New Spark Plug
  • Page 99 – Spark Plug Removal; Use the spark plug wrench
  • Page 100 – Vehicle Immersion; Move the vehicle out of the
  • Page 101 – Turn the ignition key past the
  • Page 102 – Spark Arrestor
  • Page 103 – If carbon comes out of the
  • Page 104 – PVT System
  • Page 105 – PVT Drying
  • Page 106 – Battery; External
  • Page 107 – Battery Removal; Lift the battery out of the vehicle. Be careful not to tip a conven-
  • Page 108 – Battery Installation; Ensure that the battery is fully charged.; Battery Storage
  • Page 109 – Battery Fluid; Remove the battery from the vehicle to prevent damage from leak-; Lower
  • Page 110 – For a refresh charge, follow all instructions carefully.; State of
  • Page 111 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 112 – Polishing the Vehicle; Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
  • Page 113 – Wash chrome wheels frequently. Use a mild detergent. Never use; Removing Corrosion
  • Page 114 – Storage Tips; Clean the Exterior; disperse through the entire fuel delivery system.; Oil and Filter
  • Page 115 – Fluid Levels
  • Page 116 – Inspect and Lubricate; See pages 108-109 for storage and charging procedures.; Accessories
  • Page 117 – Transporting the Vehicle; Follow these procedures when transporting the vehicle.; Towing a Disabled Vehicle; Always attach the tow rope to the frame of the Quadricycle.
  • Page 118 – SPECIFICATIONS; Sportsman 800 Touring Quadricycle
  • Page 120 – POLARIS PRODUCTS; Part; Engine Lubricant; Additives / Miscellaneous
  • Page 121 – TROUBLESHOOTING; Possible Cause
  • Page 122 – Engine Does Not Rotate
  • Page 123 – Engine Pings or Knocks
  • Page 124 – Engine Stops or Loses Power
  • Page 125 – WARRANTY; LIMITED WARRANTY
  • Page 126 – WARRANTY COVERAGE AND EXCLUSIONS:
  • Page 127 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 128 – MAINTENANCE LOG
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1

WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our world-
wide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• Quadricycles
•

RANGER

utility vehicles

• Victory motorcycles

Always follow the instructions and recommendations in this manual.
The manual contains instructions for minor maintenance, but informa-
tion about major repairs is outlined in the Polaris Service Manual and
should be performed only by a Factory Certified Master Service Dealer
(MSD) Technician. Please see your dealer for all of your service needs
during (and after) the warranty period.

For more information about Polaris, visit us online at
www.polarisindustries.com.

"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.

Summary

Page 3 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Features and Controls . . . . . . . . . . . . . . . . . . . 20Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Emission ...

Page 5 - KNOW YOUR VEHICLE; Know all laws and regulations concerning the opera-; Vehicle Identification Numbers; VIN

5 KNOW YOUR VEHICLE As the operator of the vehicle, you are responsible for your personal safety, the safety of others (including your passenger), and the protec-tion of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your vehicle, i...

Page 6 - SAFETY; Rider Safety; Become familiar with their meanings before reading the; WARNING; CAUTION; NOTE

6 SAFETY Rider Safety The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym-bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol , on your vehicle or in this manual, ...

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